409- 10070
Rev D
8
of 8
9. Inspect the crimp according to the crimping procedures for the terminals provided in TE Instruction
Sheets 408--10050 (SOLISTRAND Terminals and Splices); or 408--10051 (TERMINYL, AMPOWER,
PLASTI--GRIP Terminals and Splices).
5. PREVENTIVE MAINTENANCE
5.1. Daily Maintenance
Perform the following maintenance on a daily basis:
1. Inspect the dies for wear or damage such as cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is detected, return the tool to TE for repair.
3. Clean the tool, removing accumulations of dirt and grease on the head, particularly in areas where
dies are installed and terminals are crimped. Wipe the entire tool frequently with a clean, lint--free cloth.
5.2. Yearly Maintenance
Once a year, or every 10,000 cycles (whichever comes first), the Latch Head Battery Powered Crimp Tool
should be returned to TE for inspection.
6. SPARE PARTS
S
Battery: 1725839--1
S
Charger: 1725840--1 (120 V, US), 1725840--2 (220 V, EU), 1725840--3 (220 V, UK)
7. TROUBLESHOOTING
(Figure 3)
Prior to beginning troubleshooting procedures, be sure the battery is operational.
1. Be sure that the battery is charged. Recheck the battery after several minutes to ensure that the
battery is holding its’ charge.
2. Use a nonflammable contact cleaner or pencil eraser to clean the the electrical contacts on the
battery and crimp tool.
3. Reinstall the battery and check the crimp tool again.
PROBLEM
PROBABLE CAUSE
REMEDY
Dirt, contaminants, etc, in ram area of tool.
Clean the tool.
Tool is inoperative.
Crimp tool battery contacts damaged.
Reform the contacts.
Tool is inoperative.
Tool components are worn or damaged.
Return tool to TE.
Dies stop during
Oil level is low.
Return tool to TE.
Dies stop during
operation.
Air in the hydraulic system.
Pull the trigger and hold the retract button simultaneously.
Hold for approximately 10 seconds.
Crimp tool loses oil.
Damaged internal seal.
Return tool to TE.
Figure 3
8. RETURN
Order replacement parts through your TE Representative, or call 1.800.526.5142; or send a facsimile of your
purchase order to 1.717.986.7605; or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
P.O. BOX 3608
HARRISBURG, PA 17105--3608
9. REVISION SUMMARY
S
Updated document to corporate requirements
S
Added text to Section 4, OPERATION
