409- 10065
Rev F
9
of 9
5. PREVENTIVE MAINTENANCE
5.1. Daily Maintenance
Perform the following maintenance on a daily basis:
1. Inspect the dies for wear or damage such as cracks, gouges, or chips.
2. Inspect the tool for damage or leaks. If damage is detected, return the tool to TE for repair.
3. Clean the tool, removing accumulations of dirt and grease on the head, particularly in areas where
dies are installed and terminals are crimped. Wipe the entire tool frequently with a clean, lint--free cloth.
5.2. Yearly Maintenance
Once a year, or every 10,000 cycles (whichever comes first), the SDE Closed Head Battery Powered Crimp
Tool should be returned to TE for inspection.
6. SPARE PARTS
S
Battery: 1725839--1
S
Charger: 1725840--1 (120 V, US), 1725840--2 (220 V, EU), 1725840--3 (220 V, UK)
7. TROUBLESHOOTING
(Figure 4)
Prior to beginning troubleshooting procedures, be sure the battery is operational.
1. Be sure that the battery is charged. Recheck the battery after several minutes to ensure that the
battery is holding its charge.
2. Use a nonflammable contact cleaner or pencil eraser to clean the the electrical contacts on the
battery and crimp tool.
3. Reinstall the battery and check the crimp tool again.
PROBLEM
PROBABLE CAUSE
REMEDY
Dirt, contaminants, etc, in ram area of tool.
Return tool to TE.
Tool is inoperative.
Crimp tool battery contacts damaged.
Reform the contacts.
p
Tool components are worn or damaged.
Return tool to TE.
Oil level is low.
Return tool to TE.
Dies stop during operation.
Air in the hydraulic system.
Pull the trigger and hold the retract button
simultaneously. Hold for approximately 10
seconds.
Crimp tool loses oil.
Damaged internal seal.
Return tool to TE.
Figure 4
8. RETURN
Order replacement parts through your TE Representative, or call 1.800.526.5142; or send a facsimile of your
purchase order to 1.717.986.7605; or write to:
CUSTOMER SERVICE (38--35)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105--3608
9. REVISION SUMMARY
Revisions to this customer manual include:
S
Updated document to corporate requirements
S
Added text to Section 4, OPERATION
