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TDK CH101, Mechanical Integration Manual

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TDK CH101 Mechanical Integration Manual Download Page 4

 

AN-000158

 

 

Document Number: AN-000158

 

Page 4 of 22

 

Revision: 1.2 

 

TABLE OF CONTENTS  

 

1

 

INTRODUCTION ......................................................................................................................................................................... 2

 

2

 

ACRONYMS AND ABBREVIATIONS ............................................................................................................................................. 3

 

3

 

OVERVIEW ................................................................................................................................................................................. 5

 

 

T

HEORY OF 

O

PERATION

 ............................................................................................................................................................ 5

 

 

P

ACKAGE 

D

IMENSIONS

 ............................................................................................................................................................. 5

 

 

S

ENSOR 

C

ONFIGURATIONS

 ......................................................................................................................................................... 6

 

3.3.1

 

Pulse-Echo ................................................................................................................................................................... 6

 

3.3.2

 

Pitch-Catch .................................................................................................................................................................. 6

 

4

 

ACOUSTIC INTERFACES .............................................................................................................................................................. 8

 

 

T

UBES

 .................................................................................................................................................................................. 8

 

 

H

ORNS

 ................................................................................................................................................................................. 8

 

 

D

EFINITION OF 

F

IELD

-

OF

-V

IEW

 ................................................................................................................................................. 10

 

 

S

EPARATE VS 

I

NTEGRATED 

A

COUSTIC 

I

NTERFACE

 ........................................................................................................................... 10

 

 

A

NGLED

/C

URVED 

D

EVICE 

E

NCLOSURE 

E

XTERIOR 

S

URFACE

 ............................................................................................................... 11

 

 

M

ATERIALS

 .......................................................................................................................................................................... 11

 

 

I

NDUSTRIAL 

D

ESIGN

,

 

T

OLERANCES

,

 AND 

M

ANUFACTURING 

G

UIDELINES

 .............................................................................................. 11

 

5

 

PARTICLE INGRESS FILTERS ...................................................................................................................................................... 13

 

 

M

ESHES AND 

M

EMBRANES

 ...................................................................................................................................................... 13

 

 

PIF

 

A

COUSTIC 

P

ERFORMANCE 

I

MPACT AND 

I

NSERTION 

L

OSSES

 ......................................................................................................... 14

 

 

PIF

 

P

LACEMENT

 .................................................................................................................................................................... 14

 

 

PIF

 

I

NTEGRATION AND 

O

PTIMIZATION

 ........................................................................................................................................ 15

 

6

 

ASSEMBLY GUIDELINES, TOLERANCES AND REQUIREMENTS ................................................................................................... 16

 

 

CH101

 AND 

ICU-10201

 

M

OUNTING

........................................................................................................................................ 16

 

 

R

ECOMMENDED 

M

ETHOD FOR 

S

ENSOR 

A

SSEMBLY AND 

A

TTACHMENT

................................................................................................ 16

 

 

M

AXIMUM 

R

ESIDUAL 

A

SSEMBLY 

F

ORCE

 ...................................................................................................................................... 16

 

 

S

ENSOR

-

TO

-A

COUSTIC 

I

NTERFACE 

A

SSEMBLY 

T

OLERANCES

 .............................................................................................................. 17

 

 

A

COUSTIC 

I

NTERFACE

-

TO

-D

EVICE 

E

NCLOSURE 

A

SSEMBLY 

T

OLERANCES

 ............................................................................................... 18

 

 

A

SSEMBLY 

I

NSPECTION AND 

Q

UALITY 

C

ONTROL 

C

HECKLIST

 .............................................................................................................. 19

 

7

 

SUMMARY ............................................................................................................................................................................... 20

 

 

D

ESIGN 

T

RADEOFF 

C

ONSIDERATIONS

 .......................................................................................................................................... 20

 

 

M

ECHANICAL 

D

ESIGN AND 

I

NTEGRATION 

S

TEPS 

C

HECKLIST

 .............................................................................................................. 21

 

8

 

REVISION HISTORY ................................................................................................................................................................... 22

 

 

 

 

 

 

Summary of Contents for CH101

Page 1: ...ons and information herein without notice InvenSense a TDK Group Company 2560 Ninth Street Ste 220 Berkeley CA 94710 U S A 1 510 640 8155 www chirpmicro com Document Number AN 000158 Revision 1 2 Rele...

Page 2: ...ry part and assembly tolerances material considerations testing and best practices for mechanical integration All dimensions mentioned in this document are in mm unless otherwise specified The informa...

Page 3: ...c integrated circuit FoV Field of View FPC Flexible printed circuit FWHM Full width half maximum IC Integrated circuit IR Infrared LSB Least significant bits ADC counts MEMS Micro electro mechanical s...

Page 4: ...D MANUFACTURING GUIDELINES 11 5 PARTICLE INGRESS FILTERS 13 MESHES AND MEMBRANES 13 PIF ACOUSTIC PERFORMANCE IMPACT AND INSERTION LOSSES 14 PIF PLACEMENT 14 PIF INTEGRATION AND OPTIMIZATION 15 6 ASSEM...

Page 5: ...rom and back to the PMUT known as the Time of Flight ToF is measured by the built in application specific integrated circuit ASIC Using the speed of sound 343 m s at room temperature the system can de...

Page 6: ...configuration is the basic configuration for the sensor In Pulse Echo a single sensor both transmits and receives its own ultrasound to perform measurements Figure 3 Sensor operating in Pulse Echo co...

Page 7: ...Revision 1 2 Figure 4 Ultrasonic transceiver sensors operating in Pitch Catch configuration One sensor is set to transmit with all remaining sensors set to receive only The transmitting sensor can st...

Page 8: ...ies of Acoustic Interface are used with the CH101 and ICU 10201 tubes and horns TUBES Tubes are holes of a specific length and diameter For the CH101 the optimal tube length is 0 475 mm with a diamete...

Page 9: ...5 5 3 Throat Diameter mm 0 7 0 7 0 75 0 7 Mouth Diameter s mm 0 7 3 0 3 0 5 0 Horizontal 2 0 Vertical Field of View Horizontal Degrees 180 45 45 30 Field of View Vertical Degrees 180 45 45 60 On Axis...

Page 10: ...ed FoV SEPARATE VS INTEGRATED ACOUSTIC INTERFACE The Acoustic Interface can either be a standalone separate part or it can be integrated into the device enclosure The choice between a separate or inte...

Page 11: ...ce cannot cut off or otherwise change the dimensions of the intended Acoustic Interface Similar to device enclosures with angled surfaces the opening of the Acoustic Interface should remain parallel w...

Page 12: ...ptable The sensor contacting surface of the Acoustic Interface should be flat to 0 025 mm or better The minimum surface finish for all critical Acoustic Interface surfaces sensor contact surface tube...

Page 13: ...cture An example of a nonwoven membrane material would be expanded PTFE Membranes can also be solid thin barriers like polyester or mylar films Figure 12 Representative close up images of the structur...

Page 14: ...path between the sensor PMUT and the air Chirp s testing has shown that PIFs placed directly on top of the sensor package and right over the port hole generally significantly decrease acoustic perfor...

Page 15: ...nner Acoustic Interface tube PIF INTEGRATION AND OPTIMIZATION The addition of a PIF can potentially change the acoustic properties of the Acoustic Interface and is likely to negatively impact acoustic...

Page 16: ...es This method avoids assembly force stress that can be transferred from the Acoustic Interface and onto the sensor package During the assembly gluing process care should be taken to dispense adhesive...

Page 17: ...ERFACE ASSEMBLY TOLERANCES When assembling the sensor and Acoustic Interface together Chirp recommends the sensor port hole be concentrically aligned to Acoustic Interface to within 0 1 mm or better T...

Page 18: ...rom undesired features such as edges and gaps see Figure 19 and Figure 20 Because of this wider FoV Acoustic Interfaces are more susceptible to these effects and steps should be taken during assembly...

Page 19: ...to visually inspect that the annular gold plating on the port hole is visible and is not cut off see Figure 17 2 The assembly process does not impart excessive residual stress on the sensor This can b...

Page 20: ...amount of sound output into the air thus reducing maximum range Assembly tolerance vs acoustic performance consistency The acoustic performance is the highest when the alignment of all parts in the ac...

Page 21: ...a larger area For reference a sensor with an omnidirectional Acoustic Interface has a 1m range with a 180 deg FoV to a large flat target Because it is not possible to have a very wide FoV with long ra...

Page 22: ...ncludes but is not limited to claims or damages based on the infringement of patents copyrights mask work and or other intellectual property rights Certain intellectual property owned by InvenSense an...

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