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INSTRUCTION MANUAL

PFE500F

 

Series

TDK-Lambda

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BEFORE USING THE POWER SUPPLY UNIT

Be sure to read this instruction manual thoroughly before using this product. Pay attention to all cautions and warnings 
before using this product. Incorrect usage could lead to an electrical shock, damage to the unit or a fire hazard.

DANGER

·

Never use this product in locations where flammable gas or ignitable substances are present.

WARNING

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Do not make unauthorized changes to power supply unit, otherwise you might have electric shock and void your warranty.

·

Do not touch this unit and the internal components in operation or shortly after shut down. They might have high voltage or 
high temperature and as the unit dissipates its heat so the surface of the unit is hot. You might receive electric shock or burn.

·

When the unit is operating, keep your hands and face away from it; you might be injured by an accident.

·

Do not use unit under unusual condition such as emission of smoke or abnormal smell and sound etc. It might cause fire and 
electric shock. In such case, please contact us; do not repair by yourself, as it is dangerous for the user.

·

Do not drop or insert anything into unit. It might cause failure and fire.

·

Do not operate these units under condensation condition. It might cause fire and electric shock.

CAUTION

 

·

As a component part, compliance with the standard will be based upon installation in the final application. This product must 
be installed in a restricted access location, accessible to authorized competent personnel only. These AC to DC converters 
have reinforced insulation between the input and the output. The outputs of these products are energy hazards. All models 
with an output greater than 28V model are considered to be non-SELV. As such, the instructions for use must refer to these 
energy hazardous outputs and Non-SELV outputs in that the outputs must not be accessible to the operator. The installer 
must also provide protection against inadvertent contact by a service engineer.

·

The equipment has been evaluated for use in a Pollution Degree 2 environment.

·

This power supply is primarily designed and manufactured to be used and enclosed in other equipment.

·

Confirm connections to input/output terminals and signal terminals are correct as indicated in the instruction manual.

·

Attach a fast acting external fuse to each module to ensure safety operation and compliance to each safety standard approval. 
The recommended input fuse rating within the instructions manual. The breaking capacity and voltage rating of this fuse 
might be subject to the end use application.

·

Input voltage, Output current, Output power, ambient temperature and ambient humidity should be used within 
specifications, otherwise the unit will be damaged.

·

For application equipment, which requires very high reliability (Nuclear related equipment, traffic control equipment, 
medical equipment, etc.), please provide fail safety function in the equipment.

·

Do not use the product in environment with strong electromagnetic field, corrosive gas and conductive substance.

 

·

Do not operate and store this unit at an environment where condensation occurs. In such case, waterproof treatment is 
necessary

·

Never operate the unit under over current or shorted conditions for 30 seconds or more and out of Input Voltage Range as 
specification. Insulation failure, smoking, burning or other damage might occur to the unit.

·

The output voltage of this power supply unit is considered to be a hazardous energy level (The voltage is 2V or more and the 
electric power is 240VA or more). Prevention from direct contact with output terminal is highly necessary. While installing 
or servicing this power supply unit, avoid dropping tools by mistake or direct contact with output terminal. This might cause 
an electrical shock. While repairing this power supply unit, the AC input power must be switched off and the input and 
output voltage should be level.

·

To maintain the SELV output for outputs less than 28VDC, under fault conditions, the output must be connected to earth in 
the final application.

·

The application circuits and their parameter are for reference only. Be sure to verify effectiveness of application circuits and 
their parameters before finalizing circuit design.

·

Do not inject abnormal voltage to output terminal and signal terminal from the outside. The injection of reverse voltage or 
over voltage exceeding nominal output voltage to output terminals might cause damage to internal components.

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C250-04-11D

PFE500F Series

Instruction Manual

Summary of Contents for PFE500F Series

Page 1: ...in other equipment Confirm connections to input output terminals and signal terminals are correct as indicated in the instruction manual Attach a fast acting external fuse to each module to ensure sa...

Page 2: ...refer to the latest publications of data sheet etc for the most up to date specifications of the unit Design the board of an application circuit implementing this product in consideration of componen...

Page 3: ...Protection OVP 8 Over Temperature Protection OTP 9 Remote Sensing S S terminals 10 ON OFF Control ON OFF ON OFF terminals 11 Series Operation 12 Parallel Operation PC terminal 13 Power ON Signal ENA t...

Page 4: ...BC BC R PC ENA ON OFF ON OFF AUX COM PFHC DC DC Converter OCP OVP OTP PFHC Input voltage detector DC DC Switching circuit PFHC circuit PFHC BPS Control circuit Bias power supply Secondary control Out...

Page 5: ...terminals is a primary voltage with high voltage 390VDC Do not connect load to these terminals It might result in power module damage 5 21 AC N AC L R BC BC S S TRIM PC ON OFF IOG ON OFF ENA COM AUX...

Page 6: ...s this would result into power module damage Input Voltage Range Single Phase 85 to 265VAC Line Frequency Range 47 to 63Hz Basic Connection Note To meet the surge immunity evaluate the addition of the...

Page 7: ...er Factor values refer to separate document PFE500F Series Evaluation Data C1 C4 C5 1uF Film Capacitor Ripple current flows through this capacitor When selecting capacitor be sure to check the allowab...

Page 8: ...n in Fig1 3 3 When using module below 20 deg C ambient temperature AC ripple of boost voltage output ripple voltage and start up characteristics might be affected by ESR characteristics of the bulk ca...

Page 9: ...with excellent temperature characteristics Nippon Chemi con LXY Series or equivalent Nichicon PM Series or equivalent 2 For module operation at ambient temperature 20 deg C or less output ripple volta...

Page 10: ...that reducing the bulk capacitance affects output hold up time dynamic line response and dynamic load response characteristics It is recommended that verification should be done through actual evalua...

Page 11: ...e range shown below because OVP function will activate In the PFE1000F Series be careful not to drop from the following range because a Low Voltage Protection LVP function will be activate Output Volt...

Page 12: ...ut voltage can be determined by the formula shown below Output Voltage TRIM Terminal Voltage x Nominal Output Voltage For applications other than the above refer to the TRIM circuit as shown in fig 2...

Page 13: ...e when output load current is gradually changed Steady State within specification range When using power module in dynamic load mode audible sound could be heard from the power module or large output...

Page 14: ...p from the output terminals to the output load When remote sensing is not required local sensing short S to V and S to V terminals respectively Note that line drop voltage drop due to wiring compensat...

Page 15: ...hort ON OFF to AUX and ON OFF to COM terminals respectively Select the external voltage and external resistance as the ON OFF terminals current is shown below 15 21 ON ON OFF ON OFF AUX COM External v...

Page 16: ...might result in power module temperature abnormal rise or damage Set the accuracy of the output voltage within 1 when adjust the output voltage for parallel operation When adjust the output voltage b...

Page 17: ...P 14 I O G signal IOG terminal Normal or abnormal operation of the power module can be monitored by using the IOG terminal Output of this signal monitor is located at secondary side output side and is...

Page 18: ...Thermal Design section Baseplate temperature range is limited according to Fig 16 2 To further improve the reliability it is recommended to use this module with baseplate temperature derating 17 Oper...

Page 19: ...duce the voltage after the test Especially when using timer switch of the test equipment impulse voltage which is higher than the applied set voltage is generated when the timer switch is cut off This...

Page 20: ...e high pulse voltage when switching applied voltage After test discharge this module using resistor etc 100Mohm or more at 500VDC 23 Recommended Soldering Condition Recommended soldering temperature i...

Page 21: ...onnected Is the measurement done at the sensing points During output voltage adjustment is the fixed resistor or variable resistor setting correct Is there no abnormality with the output load 4 Load r...

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