background image

PAQ

B-246

・All specifications are subject to change without notice.

PAQ100S48-*/B**Instruction Manual

1. Output Derating

There  is  no  restriction  on  mounting  direction  but  there 
should  be  enough  consideration  for  airflow  so  that  heat 
does not accumulate around the power module vicinity.De-
termine external components configuration and mounting 
direction on PCB such that air could flow through power 
module  at  forced  air  cooling  or  convection  cooling.  By 
maintaining baseplate temperature below 100℃, operation 
is possible. But according to the models, output derating 
is needed as shown in figure 1-1. Measure baseplate tem-
perature at center of baseplate as indicated in fig.1-2. For 
better improvement of power module reliability, more derat-
ing of baseplate temperature when using is recommended.

100

80

60

40

20

0

−40

−20

0

20

40

60

80

100

1.2V,1.8V model 

2.5V,3.3V,5V model

Baseplate Temperature (℃)

Load (%)

Fig.1-1 PAQ100S48/B Output Derating

Temperature

Measuring Point of

Baseplate

Fig.1-2 Temperature Measuring Point of Baseplate

Forced cooling to power module improve radiation capa-
bility more than convection cooling. Figure 1-3 indicates 
thermal  resistance  value  between  baseplate  and  air  at 
standard vertical mounting. For details on standard vertical 
mounting, refer to “PAQ-S48 Series Instruction Manual” 
Figure 1-4 to 1-8 indicates power dissipation (Pd) of each 
models at following condition.

Output Voltage: 

Nominal value

Ambient Temperature: 60℃

An  example  of  thermal  design  using  these  condition  is 
shown as follows.

1 Example of Thermal design

Calculate minimum necessary air velocity at following con-
dition.

Use Model: 

PAQ100S48-5/B

Input Voltage: 

48V

Maximum Output Current: 

15A

Maximum Ambient Temperature: 65℃
Mounting Method: 

Standard Vertical Mounting

Power dissipation is as shown in Fig.1-8

     Pd=9.0 (W)

Maximum baseplate temperature (Tbp) at output current 
15A is as shown in Fig. 1-1

     Tbp=95 (℃ ) 

Therefore

 

    Tbp=Ta+θbp−a × Pd
       Ta:     Ambient temperature (℃ )
       θbp−a:Thermal Resistance (℃ /W) 
                  (Baseplate - Air)

Equation is as follows.

     θbp−a=

 Tbp−Ta 

=3.33

(℃ /W)

           

Pd

Air Velocity is as shown in Fig.1-3.

     Air Velocity=0.8 (m/s) 

This is minimum necessary air velocity at above condition.
Measure  actual  baseplate  temperature  and  verify  it  is 
same  as  the  design.  If  there  are  discrepancy,  re-check 
each condition and re-design.

Note
1)  Data shown in Fig.1-3 to 1-8 is the typical value and 

it  changes  depending  on  measurement  condition. 
Recommend to design with sufficient margin against 
calculation value.

2)  When the condition of input voltage and output volt-

age  are  different  and  it  is  impossible  to  determine 
power dissipation (Pd) from Fig.1-4 to 1-8, calculate 
power dissipation as follows.

     Pd=Pin−Pout=   100−η ×Pout

               η

     Pin:

 

Input Power (W)

     Pout: Output Power (W)
     η:

 

Efficiency (%)

 

Note

● This instruction manual describes only changed items from 

the standard model’

s instruction manual.

● Please  refer  to “PAQ-S48  Series  instruction  manual”

  more 

details.

● PAQ-S Instruction Manual 

 B-237Page

● PAQ65D Instruction Manual 

 B-250Page

Summary of Contents for PAQ100S48-1R2

Page 1: ...eset V ON OFF control negative logic OVP automatic recovery B With baseplate PAQ100S48 only ON OFF control negative logic OVP manual reset Sample option combination PAQ100S48 5 BPV With baseplate ON O...

Page 2: ...to option table Remote Sensing 6 Possible Remote ON OFF Control Possible Option availavle Refer to option table Parallel Operation 6 Series Operation 6 Possible Environment Operating Temperature 7 Ta...

Page 3: ...20 40 60 80 100 1m s 2m s Air Velocity Natural convection cooling Ambient Temperature Load PAQ50S48 2R5 PAQ50S48 3R3 PAQ50S48 NOTES A Model name country of manufacture Lot No and safety marking TUV C...

Page 4: ...Load Regulation 3 mV 10 Temperature Coefficient Less than 0 02 Maximum Ripple Noise 8 mVp p 100 Voltage Adjustable Range 8 20 10 15 Function Over Current Protection 4 105 140 Option availavle Refer t...

Page 5: ...mm NOTES A Model name country of manufacture Lot No and safety marking TUV C UL US CE marking are shown here in accor dance with the speci cations B Output pin of V and V 2 1 5 C Signal and Input pin...

Page 6: ...Coefficient Less than 0 02 Maximum Ripple Noise 8 mVp p 100 Voltage Adjustable Range 8 20 10 15 Function Over Current Protection 4 105 140 Option availavle Refer to option table Over Voltage Protecti...

Page 7: ...ction on mountintg direction but there should be enough consideration for airflow so that heat does not accumulate around the power module vicinity Determine external components configuration and moun...

Page 8: ...0 1 EN60950 Mechanical Weight Typ g 40 Size W x H x D mm 36 8 x 8 9 x 57 9 Refer to outline drawing PAQ65D48 PAQ65D48 Specifications Basic Connection Option Table PAQ65D 1 Use external fuse fast blow...

Page 9: ...IEW BOTTOM VIEW NAME NOTE A MODEL NAME COUNTRY OF MANUFACTURE LOT NO AND SAFETY MARKING BSI C UL US CE MARKING ARE SHOWN HERE IN ACCORDANCE WITH THE SPECIFICATIONS B INPUT AND OUTPUT TERMINAL 8 1 0 C...

Page 10: ...using with different measuring conditions from those of output derating by ambient tem perature use output derating to keep temperature of MOSFET Q15 below 125 Q15 temperature is decided by temperatu...

Page 11: ...ng Synchronous Recti er Filter Bias Power Supply Control Circuit Shut Down Thermal Protection ON OFF Control Auto Restart OCP OVP LVP Voltage Sensing Sequence Time Chart Input Voltage Output Voltage 1...

Page 12: ...oltage 1 1 Level H 2 V or Open 0 L 0 8 V or Short Vin 0 Vo1 Vo2 0 H L RESET More than 400ms OCP Set Point OVP Set Point ON OFF Control Input ON Control OFF Control ON Control ON Control ON OVP Trip OC...

Page 13: ...al and signal terminal from the outside The injection of reverse voltage or over voltage exceeding nominal output voltage to output terminals might cause dam age to internal output capacitor Functiona...

Page 14: ...take note that output spike noise voltage could vary according to PCB wiring design Maximum capacitance that can be connected between V and V is total 10 000 F C3 Input capacitor C3 is recommended to...

Page 15: ...5 40 45 50 110 100 90 120 Input Voltage VDC 3 3V 5V Model 1 2V 1 8V 2 5V Models Output voltage Fig 2 1 Limit of Input Voltage Output Voltage Adjustment by external resistor or by variable resistor 1 I...

Page 16: ...ment using coaxial cable Measure according to fig 3 2 Connect capacitors C1 ceramic capacitor 1 F C2 electrolytic capacitor 10 F at 50mm distance from the output terminals Measure at ceramic capacitor...

Page 17: ...al to the load input terminal When remote sensing function is not used local sensing short S ter minal to V terminal and S terminal to V terminal Take note that voltage compensation range for line dro...

Page 18: ...od and Thermal Condition Ambient Temperature vs Output Voltage Drift Temperature coefficient is defined as the rate of voltage change when ambient temperature is changed during op eration Withstand Vo...

Page 19: ...Power Module Power Module Ta and air velocity measurement point Top view Fig 1 1 1 Output Derating by ambient temperature PAQ100S48 Vin 48VDC PAQ100S48 1R2 including V option 100 80 60 40 20 0 40 20 0...

Page 20: ...cting thermocouple please take sufficient insulation from terminals Over Thermal Protection of power module is achieved by detecting the PCB temperature through thermal sensor When the module operates...

Page 21: ...seconds 4 Recommended Cleaning Condition Recommended cleaning condition after soldering is as follows Cleaning solvent IPA isopropyl alcohol Cleaning Procedure Use brush and dry the solvent completely...

Page 22: ...owing condition Output Voltage Nominal value Ambient Temperature 60 An example of thermal design using these condition is shown as follows 1 Example of Thermal design Calculate minimum necessary air v...

Page 23: ...48 1R8 B Power dissipation vs Output Current Output voltage Nominal Ta 60 typical value 0 2 4 6 8 10 12 14 0 5 10 15 20 25 Output Current A Vin 36V Vin 48V Vin 76V Power Dissipation W Fig 1 6 PAQ100S4...

Page 24: ...ection cooling 1m s 2m s Load Ambient Temperature Fig 1 9 PAQ100S48 1R2 B Output Derating at Ambient Temperature Vin 48V reference value 100 80 60 40 20 0 40 20 0 20 40 60 80 100 Air Velocity Natural...

Page 25: ...Output terminal pin 1 5mm Hole diameter 2 0mm Land diameter 3 5mm M3 Mounting Tap FG Hole diameter 3 5mm Land diameter 5 5mm 4 Clearance from Customer Board Minimum clearance between PAQ100S48 B and a...

Page 26: ...al output capacitor Functional Polymerized Capacitor The application circuits and their parameter are for reference only Be sure to verify effectiveness of application circuits and their parameters be...

Page 27: ...F for each output 2 If using electrolytic capacitor use a low impedance type such as Nippon Chemicon LXV series or equivalent with excel lent temperature characteristics or parallel a few electrolytic...

Page 28: ...Range Vo2 15 10 5 0 5 10 15 15 10 5 0 5 10 15 PAQ65D48 2518 Vo2 vs Vo1 Trim Range Vo2 10 1 2 1 5 10 10 2 7 0 8 10 5 10 15 Vo2 vs Vo1 nge 1 15 10 5 0 5 10 15 15 10 5 0 5 10 15 PAQ65D48 3325 Vo2 vs Vo1...

Page 29: ...dj2 up k 459 232 156 118 95 2 80 1 69 3 61 1 54 8 49 8 Trim Down Vo 1 2 3 4 5 6 7 8 9 10 Radj2 down k 265 131 86 5 64 2 50 7 41 8 35 4 30 6 26 9 23 9 3 1 2 Standard PAQ65D48 3325 model i 3 3V Output T...

Page 30: ...0 43 0 0 3 2 3 PAQ65D48 3318 C option model i Common Output Trim Up ii Common Output Trim Down Trim Up Vo 1 2 3 4 5 6 7 8 9 10 Radj up k 13 5 6 2 3 8 2 6 1 9 1 4 1 05 0 79 0 59 0 43 Trim Down Vo 1 2...

Page 31: ...mally 9 Over Thermal Protection OTP This power module has built in OTP function This function operates and shuts down the output when temperature of the power module rises excessively The power module...

Page 32: ...am below Vo1 TRM1 GND TRM2 Vo2 Vin Vin CNT WITHSTAND VOLTAGE TESTER Test condition 1 5kVDC 1minute 10mA Fig 17 1 Withstand Voltage Test for Input Output Insulation Resistance Use DC insulation tester...

Page 33: ...o2 Output current A Ambient temperature 16 14 12 10 8 6 4 2 0 0 20 40 60 80 100 0 5m s 1m s 2m s 16 14 12 10 8 6 4 2 0 0 20 40 60 80 100 0 5m s 1m s 2m s 16 14 12 10 8 6 4 2 0 0 20 40 60 80 100 0 5m s...

Page 34: ...wiring pattern b Mounting hole on PCB Below is the recommended diameter of hole and land of PCB Type Terminal Pin Hole Diameter Land Diameter PAQ65D48 1 0mm 1 3mm 2 8mm For position of the holes see o...

Page 35: ...h For cases where output voltage adjustment is used is the resistor or volume setting connections cor rectly done 3 Output voltage is low Is specified input voltage applied For cases where output volt...

Page 36: ...B 260...

Reviews: