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INSTRUCTION 

MANUAL

 

MODEL

 

DLP

 400-5-75

OA

24

5.9

 

SHORT

 

CIRCUIT

The

 

short

 

circuit 

mode

 

is a

 contactor

 

that 

places

 the

 

ammeter directly 

across

 

the 

Dynaload

 

input

 

for

 

short 

circuit

 

current

 

tests;

 

all

 

three

 ammeter

 

ranges 

may

 be 

used

 

in

 

this

 

mode

.

If

 the 

contactor is 

energized

 

when

 

a

 

very

 

large 

capacitive 

source or 

large

 

battery is connected 

to

 

the 

input,

 it

 

may

 

cause 

the

 

contacts 

to weld

 

together

 

due 

to

 

the

 

instantaneous 

current. 

To 

prevent

 

this 

from

 occurring,

 

the

 

DC

 

load should be

 

increased

 

to 

maximum

 

current,

 and

 

the 

relay

 

then 

energized

 

by 

the

 

short

 

circuit button.

5.10 

CURRENT

 

LIMIT/POWER

 

LIMIT

 

PROTECTION

The 

voltage

 

proportional

 

to

 

load current 

generated 

across 

SHI

 is

 

applied

 

through

 

R7

 

to

 

the

 

base 

of

 

Q3

.

 The 

voltage

 

reference

 

generated

 by

 

zener 

diode

 

VR8 

is

 

reduced

 by 

divider

 

network

 

R15 

and 

R50

 

(current

 

limit

 

adjust)

 

and

 

applied

 to 

the

 

base

 

of

 

Q4

.

 

Accordingly,

 

Q4 

will normally 

conduct,

 

thereby

 

turning

 

on

 Q2

 

and

 

permitting

 

it

 

to 

drive 

the

 Dynaload.

 

When 

the

 

load 

current 

reaches

 

the

 

current 

limit

 point,

 

Q3

 

conducts,

 thereby turning

 

off

 

Q4,

 which 

turns

 

off

 

Q2,

 restricting

 

the

 drive

 

to

 

the 

Dynaload

 in 

a

 

constant

 

current

 regulating 

characteristic.

It

 

should

 

be 

noted

 

that

 

zener

 diode 

VR1

 

begins 

to 

conduct

 

when

 

the 

input 

voltage

 

is approximately 102V, and 

accordingly,

 R5, R6, and 

R7

 divider 

network

 

comes

 

into play

[DLP400-5-75QA]

Summary of Contents for Dynaload DLP-400-5-750A

Page 1: ...TDI Transistor Devices Dynaload Model DLP 400 5 750A Operator s Manual MAY 1988 DYNALOAD DIVISION 36A NEWBURGH ROAD HACKETTSTOWN NJ 07840 Phone 908 850 5088 Fax 908 850 0679...

Page 2: ...E MODE 6 AMPS VOLT 3 2 1 CONSTANT CURRENT MODE 7 3 3 EXTERNAL MODULATION 9 3 4 PULSE MODE 10 3 5 SHORT CIRCUIT 10 3 6 CONSTANT VOLTS MODE 11 3 7 POWER RATING 11 3 8 PROTECTIVE CIRCUITS 11 3 9 SPECIAL...

Page 3: ...S 18 5 2 0 01A V MODE 19 5 3 0 03A V MODE 20 5 4 0 1A MODE 21 5 5 0 5A MODE 21 5 6 VOLTS 22 5 7 EXTERNAL MODULATION MODE 22 5 8 PULSE 23 5 9 SHORT CIRCUIT 24 5 10 CURRENT LIMIT POWER LIMIT PROTECTION...

Page 4: ...mps volt or may be switched to a constant current load characteristic current regulated at a pre selected value or a constant voltage type of load similar to a battery or a zener diode Provisions are...

Page 5: ...ust Constant current 0 5A as determined by the front panel load adjust Constant voltage load In this position the load is similar to a battery being charged or a constant voltage zener diode no curren...

Page 6: ...this switch should be opened NOTE WHEN TESTING LOW CURRENT SOURCES IT MAY BE ADVISABLE TO USE AN EXTERNAL FUSE OR CIRCUIT BREAKER TO PROTECT THE SOURCE CAUTION THE METER RANGE SELECTOR SWITCH SHOULD A...

Page 7: ...of source to be tested E Minus load connect to minus terminal of source to be tested TB1 1 0 to 6V programming voltage input TB1 2 Programming voltage return internally connected to the minus terminal...

Page 8: ...standard 115V 50 60 Hertz power source optional input voltage ranges are available F Connection the source to the load terminals of the Dynaload E and E on the rear of the unit Two terminals are prov...

Page 9: ...tation may be used to obtain further accuracy and eliminate the effects of leakage currents in the Dynaload or line voltage drops at high currents 3 1 CONSTANT RESISTANCE MODE AMPS VOLT Two scales are...

Page 10: ...he Dynaload or for use at very low currents There are minor leakage currents of a few milliamperes in the Dynaload instrumentation which do not pass through the Dynaload ammeter voltmeter current volt...

Page 11: ...amperes position 0 1A B Turn on the power source and the Dynaload and set the power source to the desired output voltage assume 100V C Turn the coarse and fine DC load adjusts until 1A of load current...

Page 12: ...to the negative lead of the Dynaload The Dynaload will program from 0 5A as the external modulation voltage is programmed from 0 6V if the DC load adjustments are set in the maximum clockwise positio...

Page 13: ...ntrols should be turned fully counterclockwise The maximum total of the pulse and DC load will be limited around 5 5A by the internal current limit protection 3 5 SHORT CIRCUIT The short circuit mode...

Page 14: ...not occur the rear of the Dynaload should be clear for the air intake and the air exhaust The cooling air enters and leaves from the rear The Dynaload should periodically be checked for dust accumulat...

Page 15: ...the input voltage is increased thereby limiting the maximum power which may be programmed into the Dynaload 3 9 SPECIAL APPLICATIONS The Dynaload may be used for AC load testing within its ratings by...

Page 16: ...peration particularly the external modulation function 4 2 VOLTMETER CALIBRATE A With the Dynaload set for no load place an external calibrated voltmeter across the input terminals of the Dynaload and...

Page 17: ...range selector switch at 0 6A increase the load until the external ammeter reads 0 4A E Adjust R38 so that the front panel ammeter also reads 0 4A F Switch the ammeter selector switch to 1 8A and adju...

Page 18: ...to the input terminals of the Dynaload and adjust the 03A V calibrate potentiometer R30 so that between 3 and 3 2A of load current is obtained With the Dynaload in the 0 03A V position and the load a...

Page 19: ...imum clockwise position and adjust R19 to obtain between 5 and 5 2A E Make sure that the current limit setting is not interacting in any way 4 7 EXTERNAL MODULATION A With 5VDC applied apply a 6 00 Vo...

Page 20: ...s on external meter D Adjust R72 for a reading of 500 volts on the digital meter 4 10 SQUARE ADJUST A Connect an oscilloscope to the current sample output B Set mode select to pulse mode C Adjust the...

Page 21: ...13 Rll and zener diode VR6 The 25V is regulated to 16V by constant current source QI and its associated components Rl VR5 R3 R2 and zener diodes VR2 and VR3 which generate 16V and 8V Secondary 6 7 of...

Page 22: ...hares the input voltage equally Three of the banks consisting of Q103 through Q107 Q108 through Q112 Q113 through Q117 are slave banks to the actual regulating bank consisting of Q118 through Q122 whe...

Page 23: ...esistive load The maximum voltage that can be applied to the non inverting input is limited by R24 and R54 so that approximately only 10 millamperes of current can be drawn for each volt at the input...

Page 24: ...on the inverting and non inverting inputs of U1 These two points are controlled only by the voltage reference supplied to Pin 5 and the current through the shunt which means a constant amount of curr...

Page 25: ...R17 and R18 to the inverting input of U1 replacing the current feedback loop Accordingly if the input voltage tends to exceed the voltage selected by the volts control on the front panel U1 condutcs m...

Page 26: ...rises driving the power circuit The current then rises until the voltage across the shunt is sufficient to raise the voltage at the inverting input turning U1 off If a portion of the voltage on the no...

Page 27: ...on 5 10 CURRENT LIMIT POWER LIMIT PROTECTION The voltage proportional to load current generated across SHI is applied through R7 to the base of Q3 The voltage reference generated by zener diode VR8 is...

Page 28: ...t so that at 150V input it is impossible to draw more than 6A 5 11 INSTRUMENTATION CIRCUITS Range selector switches and calibrating resistors are provided for the front panel ammeter and voltmeter 5 1...

Page 29: ...9 CRI04 PULSE ON CURRENT _ SAMPLE4 SI 12 GA UNLESS OTMERwisi SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES ANGLES t FRACTIONS t 1 PLACE DECIMALS t 2 ruiCt DECIMALS t 1 PLACE DECIMALS t material SHIOI...

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