TCS 682-15 Service Manual Download Page 1

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TOTAL CONTROL SYSTEMS

2515 Charleston Place • Fort Wayne, IN 46808

(800) 348-4753 • (260) 484-0382 • Fax (260) 484-9230

[email protected] • www.tcsmeters.com

“The Standard of Measurement”

682-15 Piston Flow Meter

SERVICE MANUAL

Summary of Contents for 682-15

Page 1: ...CONTROL SYSTEMS 2515 Charleston Place Fort Wayne IN 46808 800 348 4753 260 484 0382 Fax 260 484 9230 sales tcsmeters com www tcsmeters com The Standard of Measurement 682 15 Piston Flow Meter SERVICE...

Page 2: ...s Alcohols Adhesives Motor Oils Molasses Corn Syrup Liquid Sugars Deicing Fluids etc SS Stainless Steel For metering all the same liquids as the SP and AF flow meters however includes special handling...

Page 3: ...uct enters the meter it initially flows into the upper housing The sliding valve will now be in position to open one measuring cylinder The plunger for that particular cylinder will be at the upper po...

Page 4: ...40 to 50 percent of flow Operating Temperature The temperature range of the product to be metered must be within the meter s range The SP meter can operate between 20 F and 200 F The AF and SS meters...

Page 5: ...tire system Protection From Debris On new installations care must be taken to protect the meter from damage during start up Damage may result from the passage through the meter of welding slag or spat...

Page 6: ...differ beyond the rated tolerance of the meter then repairs are necessary before the meter can be calibrated B A valve or nozzle must be at the end of the delivery hose at the prover C Turn on the pu...

Page 7: ...0 5 10 15 20 0 5 10 15 20 25 30 35 40 GALLONS PER MINUTE P S I The 682 meter is mechanically capable of accurately metering products as slow as 0 2 GPM and as quick as 40 GPM Comparing the lowest and...

Page 8: ...VISCOUS LIQUIDS PERFORMANCE...

Page 9: ...epeat business for distributor 9 Meter can be rebuilt numerous times Program Details When a meter is exchanged the user retains his register and adapter as well as any other accessories he may have pr...

Page 10: ...DIMENSIONS Measurements are in Inches...

Page 11: ...Tokheim 682 meters there is a back pressure valve on the discharge of the meter which can become stuck shut 3 If it is determined that the problem i s in the meter itself then the meter valve inside...

Page 12: ...METER ASSEMBLY 682 15...

Page 13: ...r Shaft Seal Kit 1 227000 1 227000 1 227000 1 31 TCS Screw 7 16 14 X 1 1 4 10 3 230958 3 230958 1 130879 32 TCS Retaining Ring 0 320 ID X 0 025 T 1 12 053420 12 053420 33 TCS Bearing Retainer Plunger...

Page 14: ...plunger cups 38 in piston 40 and carefully place into cylinders SEE PLUNGER CUP KIT for piston repair instructions DO NOT cut or crimp plunger cups D Main Pivot Wobble Plate Assembly 1 Screw the main...

Page 15: ...to the meter drive shaft packing Install drive shaft packing Kit 9 SEE DRIVE SHAFT PACKING KIT INSTRUCTIONS for more information C Slide the counter drive gear assembly 15 with Rulon washer 14 over th...

Page 16: ...meter body assembly and tighten down the screws Calibrate the meter according to instructions METER DRIVE SHAFT PACKING KIT INSTRUCTIONS 1 Remove screws that bolt the meter cover assembly to the mete...

Page 17: ...ed NOTE Apply Loctite 271 or equivalent to the screw threads Be sure the cup is evenly spaced on the plunger disc and support 5 Form the cup by turning the plunger assembly in your hand using your thu...

Page 18: ...AIR ELIMINATOR ASSEMBLY 640 15...

Page 19: ...alve O Ring 1 64014 64014 19 Screw 10 64021 64021 640 AIR ELIMINATOR REPAIR INSTRUCTIONS 1 Remove the screws 19 that bolt the air eliminator base 11 to the cover assembly 1 2 Remove the screws 4 and w...

Page 20: ...HYDRAULIC VALVE ASSEMBLY 650 15...

Page 21: ...2 65035 65035 31 Plunger Cup Support 1 65014 65014 32 Plunger Cup 1 65013 65013 33 Plunger 1 65030 65030 34 Valve Disc 1 65009 65009 35 Valve Seat 1 65006 65006 36 Poppet Guide 1 65029 65029 37 Screw...

Page 22: ...NOTES...

Page 23: ...bligations under this warranty the original purchaser must obtain a Return Goods Authorization RGA number from TCS s customer service department within 30 days of discovery of a purported breach of wa...

Page 24: ...682SM Rev 5 01 01 0 5 TOTAL CONTROL SYSTEMS 2515 Charleston Place Fort Wayne IN 46808 800 348 4753 260 484 0382 Fax 260 484 9230 sales tcsmeters com www tcsmeters com...