TCS 3506-01 Operating Instructions Download Page 3

Copyright 2017  Thermoplastic Comfort Systems, Inc.   

Operating Instructions: TCS Manual Injector

www.tcsdentalinc.com / 866-426-2970

I092614 Rev B

Effective Date: 05/15/2017

WARNING: Use heat protective gloves from this point forward.

Note: 

View TCS Digital Furnace for instructions. 

Proceed to melt the resin using the TCS Digital Furnace. Once the resin is 
melted and ready for injection, immediately:

The following steps need to be done carefully yet quickly as the material 

is molten and needs to be injected before it begins to cool.

1.  Carefully remove the cylinder from the furnace, keeping the cylinder 

in a horizontal position 

FIG 5

 until you lean it over the sprue opening 

of the flask 

FIG 5a & 5b

, you can then bring it to the vertical position. 

Making sure that it fits centered on the flask. 

2.  With one hand holding the cylinder in place, immediately,  turn the 

handles of the press to begin injecting. Use both hands to turn 

handles once the piston is in the cylinder. You will notice when the 

cartridge bursts. Keep turning the handles with both hands until the 

springs have fully compressed. 

FIG 6 & 6a

3.  Allow the injection to compress for at least 3 minutes prior to removal.

4.  Turn handles to release the pressure and remove the flask. Remove 

the cylinder from the flask and allow the flask to cool for at least 25 

minutes. 

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FIG 5

FIG 5a

FIG 6

FIG 5b

FIG 6a

1.  Be sure all screws are tight. 

2.  Be sure arm handles remain tightly screwed in.

horizontal

 

position

lean

 

on

 

sprue

 

opening

lift

 

to

  

vertical

 

position

turn

 

until

 

springs

 

are

 

fully

 

compressed

4.  

Inject

Caution:

 Some of the components get very hot! 

Always use protective gloves, clothing and eye protection. 

5.  

Maintenance

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