TCi HarmonicGuard Series Installation, Operation And Maintenance Manual Download Page 5

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Table of Contents

Introduction ................................................................................................................................ 1

Receiving Inspection and Storage ................................................................................ 3

Pre-installation Planning ............................................................................................... 5

Installation Guidelines ................................................................................................... 6

HGL Filter Operation ..................................................................................................... 7

Installation .................................................................................................................................. 8

Maintenance and Service ............................................................................................. 8

Product Description ................................................................................................................ 13

Part Number Encoding ................................................................................................ 14

Standard Option (S) ................................................................................................................. 18

Product Description ..................................................................................................... 18

Contactor Option (C) ............................................................................................................... 19

Product Description ..................................................................................................... 19

Fuse Monitor without Contactor Option (G) ......................................................................... 20

Product Description ..................................................................................................... 20

Filter and Fuse Monitor Operation ......................................................................................... 21

Vibration Pad Option (V) ......................................................................................................... 23

Floor Stand Option (F)............................................................................................................. 23

Oilfield Duty Option (P) ........................................................................................................... 23

Heater Option (H) ..................................................................................................................... 23

Summary of Contents for HarmonicGuard Series

Page 1: ...monic Filter Installation Operation and Maintenance Manual TCI LLC W132 N10611 Grant Drive Germantown Wisconsin 53022 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 Web Site http www transcoil com 2017 TCI LLC All rights reserved ...

Page 2: ... otherwise without the prior written permission of TCI LLC The information in this manual is subject to change without notice Every precaution has been taken in the preparation of this manual TCI LLC assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication ...

Page 3: ...lled rectifiers but actual THID levels can vary by load and or speed and therefore cannot be guaranteed Consult factory for assistance when applying HGL filters on these types of equipment MINIMUM SYSTEM REQUIREMENTS The guaranteed performance levels of this filter will be achieved when the following system conditions are met Frequency 60Hz 0 75Hz System Voltage Nominal System Voltage line to line...

Page 4: ...Revision Description Date A Release 10 19 2017 B Added Additional Options Updated Part Number 11 22 2017 C Updates to Watts loss table 12 12 2018 ...

Page 5: ... Maintenance and Service 8 Product Description 13 Part Number Encoding 14 Standard Option S 18 Product Description 18 Contactor Option C 19 Product Description 19 Fuse Monitor without Contactor Option G 20 Product Description 20 Filter and Fuse Monitor Operation 21 Vibration Pad Option V 23 Floor Stand Option F 23 Oilfield Duty Option P 23 Heater Option H 23 ...

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Page 7: ...ns that can lead to a serious fault condition physical injury or death Cautions are used to call attention to instructions that describe steps that must be taken to avoid conditions that can lead to a malfunction and possible equipment damage Warnings Readers are informed of situations that can result in serious physical injury and or serious damage to equipment with warning statements highlighted...

Page 8: ...n accordance with the National Electrical Code NEC and or any other codes that apply to the installation site Warning Disconnect all power before working on the equipment Do not attempt any work on a powered HGL filter Warning The HGL filter drive motor and other connected equipment must be properly grounded Warning After switching off the power always allow 5 minutes for the capacitors in the HGL...

Page 9: ... ALL EXPRESS OR IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE This warranty shall not apply if the product was a Altered or repaired by anyone other than TCI b Applied or used for situations other than those originally specified or c Subjected to negligence accident or damage by circumstances beyond TCI s control includi...

Page 10: ...tructions If the HGL filter is to be stored before use be sure that it is in a location that conforms to published storage humidity and temperature specifications stated in the HarmonicGuard Low Capacitance Filter Technical Specifications Store the unit in its original packaging ...

Page 11: ...he National Electrical Code NEC and or any other applicable codes Provide sufficient unobstructed space to allow cooling air to flow through the unit Keep the widest or deepest portion of the unit enclosure having ventilation openings a minimum of six inches from adjacent walls or other equipment The unit enclosure sides that do not have ventilation openings should be kept a minimum of three inche...

Page 12: ...the installation site The ground connection must be made using a wire conductor Metallic conduit is not a suitable grounding conductor The integrity of all ground connections should be periodically checked Power Wiring Connect three phase power of the appropriate voltage and current capacity to the circuit protective device to the HGL input power terminals Note in large units the input power condu...

Page 13: ...ed in accordance with the Installation Guidelines section of this manual Check to see that the cooling fan s are operating in units soequipped Check to make sure power connections are torqued to recommended torquevalue Operation Since the HGL is a passive filter it is always operating whenever the drive is operating Caution Thoroughly check the installation before applying power and operating the ...

Page 14: ...he output power terminals of the HGL T1 T2 T3 to the input power terminals of the VFD Maintenance and Service HGL Filter Reliability and Service Life The HGL has been designed to provide a service life that equals or exceeds the life of the VFD It has been thoroughly tested at the factory to assure that it will perform reliably from the time it is put into service It is recommended that the follow...

Page 15: ...espond to their component and terminal connection Replacement Parts If replacement parts are needed please contact your TCI representative To ensure that the HGL filter continues to perform to its original specifications replacement parts should conform to TCI specifications Warning Only qualified electricians should carry out all electrical installation and maintenance work on the HGL filter Disc...

Page 16: ...The fuse tables provided below Tables 2 and 3 show the fuse ratings of the included branch circuit fuse internal to the HGL unit as a fuse replacement reference The fuse tables also show a typical line fuse or circuit breaker current rating for overcurrent protection given the unit s nameplate power rating if necessary based on the installation The line current fuses listed below are typical value...

Page 17: ...urrent Rating Included Internal to HGL Unit Typical Line Current Fuse or Circuit Breaker Rating Customer Supplied J or T 20 20 60 25 20 60 30 20 60 40 20 60 50 25 80 60 30 90 75 30 125 100 45 150 125 60 200 150 70 225 200 90 300 250 125 350 300 150 450 350 175 500 400 175 600 450 200 600 500 225 750 600 250 800 700 300 1000 800 350 1200 900 400 1300 ...

Page 18: ...30 25 20 60 30 20 60 40 20 60 50 20 70 60 30 80 75 40 100 100 40 125 125 50 175 150 60 200 200 70 250 250 90 300 300 110 350 350 125 400 400 150 450 450 175 500 500 175 550 600 200 650 700 250 750 800 300 900 900 300 1000 Factory Contacts and Tech Support For technical support contact your local TCI distributor or sales representative You can contact TCI directly at 800 TCI 8282 Select Customer Se...

Page 19: ...losure and mounted adjacent to the drive It is also available on an open panel for mounting within an enclosure with the drive or other equipment The HGL filters consist minimally of the following features and components A KDR tuned series reactor to prevent system interaction and improve filter performance An L C L filter circuit with A TCI 3 phase tuning reactor specifically designed for the HGL...

Page 20: ...he significance of each character in the HGL part number The example part number HGL0150AW1S0000 designates an HGL filter that is rated 150 HP 480 volts 60 Hz It includes a line reactor tuning reactor and capacitors in a UL Type 1 enclosure It is designed for use with a 150 HP drive Figure 1 HGL Part Number Encoding ...

Page 21: ...ters as standard Maximum ambient operating temperature 50 C 122 F Open Panel 40 C 104 F Enclosed Panel Product must be equipped with special cooling provisions for operation above this temperature Maximum ambient storage temperature 60 C 140 F Maximum humidity operating or storage 95 non condensing Enclosure options UL Type 1 enclosure UL Type 3R enclosure Open Panel Agency approvals or certificat...

Page 22: ... 341 346 346 30 239 242 242 40 447 54 454 50 518 525 525 60 608 617 617 75 560 569 569 100 760 771 771 125 871 884 884 150 1046 1062 1062 200 907 921 921 250 1217 1235 1235 300 1454 1476 1476 350 1411 1432 1432 400 1548 1571 1571 450 1842 1869 1869 500 2053 2083 2083 600 1976 2005 2005 700 2225 2258 2258 800 2419 2455 2455 900 2577 2616 2616 ...

Page 23: ... 304 309 309 30 293 297 297 40 341 346 346 50 511 519 519 60 600 609 609 75 734 745 745 100 736 747 747 125 920 934 934 150 1182 1200 1200 200 976 991 991 250 1306 1325 1325 300 1452 1474 1474 350 1766 1792 1792 400 1566 1589 1589 450 2079 2110 2110 500 1984 2014 2014 600 2034 2064 2064 700 2341 2376 2376 800 2726 2766 2766 900 3080 3126 3126 ...

Page 24: ...hyristor furnaces battery chargers electroplating supplies or other types of non linear loads In many cases the filter power rating Hp or kW will differ from load power rating Hp or kW Please contact TCI Technical Support for additional information and support on sizing HGL harmonic filters for your non six pulse diode front end VFD applications The HGL harmonic filter is a passive filter connecte...

Page 25: ...may also be sized to filter other loads such as SCR six step drives SCR Direct Current DC motor drives thyristor furnaces battery chargers electroplating supplies or other types of non linear loads In many cases the filter power rating Hp or kW will differ from load power rating Hp or kW Please contact TCI Technical Support for additional information and support on sizing HGL harmonic filters for ...

Page 26: ...I Technical Support for additional information and support on sizing HGL harmonic filters for your non six pulse diode front end VFD applications The HGL harmonic filter is a passive filter connected in series with the input terminals of a VFD or several VFDs that operate as a group It is designed to provide a low impedance path for the major harmonic currents demanded by the VFD The filter is a s...

Page 27: ...optional contactor If three phase power with correct phase sequence is presented to sense terminals of fuse monitor the SPDT relay contact will change state as illustrated in Table 2 Additionally the Fuse Monitor Option is used to indicate the state of the optional contactor that allows users to remove the capacitors from the circuit eliminating the possibility of leading power factor The HGL Fuse...

Page 28: ...X Closed Open Off Input Line Voltage has Missing Phase Phase Loss X Closed Open Blinking Red Input Line Voltage has Phase Reversal Phase Reversal X Closed Open Solid Red HGL Filter has Blown Trap Fuse Nominal Blown Trap Fuse Closed Open Blinking Red or Off HGL Fuse Monitor has Blown Fuse Nominal Blown Monito r Fuse Closed Open Blinking Red or Off HGL Filter Contactor is Open Nominal Contactor Open...

Page 29: ...or The Floor Stand option consists of 12 steel feet available for Type 3R enclosures 125hp and below Oilfield Duty Option P The Oilfield Duty Option features components designed specifically for oil and gas field applications to handle the additional electrical stress Designed for cyclical loads these units will be available in Type 3R enclosures and will be for use with HP ranges from 40 to 200HP...

Page 30: ...0611 Grant Drive Germantown Wisconsin 53022 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 Web Site http www transcoil com 2017 TCI LLC All rights reserved PublicationNo 30799 Effective 11 22 2017 Version B ...

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