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Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual 
Stock No. 036257 
Page 3 of 22 
 

 

"WARNINGS" 

WARNING: 

Installing or operating this hoist without first understanding the proper installation and 
operation procedures can lead to serious injury or death.  Always read and understand 
fully all installation and operation manuals before installing or operating this 
equipment. 

WARNING: 

Welding, oxy-fuel cutting, or grinding sparks can cause fuel to ignite that in turn can 
lead to injury or death.  

Always

 take adequate steps to avoid ignition of fuel from fuel 

tanks when welding, grinding, or oxy-fuel cutting during equipment installation. 

WARNING: 

Heat from the truck's exhaust system can cause hydraulic component failure and may 
lead to a fire that could cause injury or death.  

Always

 install equipment in locations 

where heat from the exhaust system will not damage any hydraulic component. 

WARNING: 

Being under a raised body can result in serious injury or death should the body 
unexpectedly descend.  

Never

 position yourself or allow others to position themselves 

under a 

loaded

 body.  

Always

 prop the 

unloaded

 body up using the body prop or body 

props supplied.  

Remember

 body props are to be used only on an 

unloaded

 body.  

When two props are provided, both props must be used. 

WARNING:

  Malfunctioning equipment can cause property damage, injury or death.  

Always

 have 

faulty equipment repaired before continuing its use.  Consult the manufacturer if 
required. 

WARNING:

  Overloading of a body can cause vehicle or body component damage or an accident 

which may cause injury or death.  

Never

 exceed the gross vehicle weight (GVW) or the 

gross axle weight (GAW) rating of your vehicle. 

WARNING:

  The inadvertent shorting of the vehicle's electrical supply can cause a fire or equipment 

damage that could lead to injury or death.  

Always

 disconnect the vehicle battery prior 

to installing, servicing, or repairing the power unit. 

WARNING:

  Damage to brake lines during equipment installation, or installing bolts or equipment in 

such a way that the line will rub and become damaged can lead to brake failure which 
can cause an accident and can lead to severe injury or death.  

Always

 take adequate 

steps to prevent brake line damage during installation and isolate brake lines from 
installed equipment. 

WARNING: 

Connecting the hoist to a hydraulic system with more pressure (psi) or flow (gpm) than 
is recommended by the hoist manufacturer can cause the hoist to fail during the 
dumping of a load.  This could lead to damage, serious injury, or death.  

Be sure

 you 

have the correct pressure and flow. 

 

Summary of Contents for Rugby LR-416B

Page 1: ...a model LR 416B LR 165A or LR 25B hoist This manual should be kept in the glove compartment of the truck for reference when needed To Be Filled In By Installer Hoist Serial Pump Installation and Oper...

Page 2: ...TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby HOIST MODEL LR 416B LR 165A LR 2...

Page 3: ...rops are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipment...

Page 4: ...page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 D...

Page 5: ...s in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 DUMP ANGLE CAPACITY 50 DUMP ANGLE 8 NA 12 11 8 TONS 10...

Page 6: ...manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 DUMP ANGLE CAPAC...

Page 7: ...single axle trucks Refer to Figure 1 for the specific hoist model you are installing 2 Referring to Fig 2 cut a notch as shown 3 Position the rear hinge angle in the notch cut in Step 2 The rear hing...

Page 8: ...on the truck frame making sure to center the hoist right and left and to square the hoist with the truck frame This hoist is designed to rest on the truck frame as shown in Fig 1 A small portion of t...

Page 9: ...arly a LR 25B requires 7 1 2 of clearance 10 Position the body with the long beams just long beams if they are separate from the body onto the truck frame NOTE A clearance of at least 2 is required be...

Page 10: ...t WARNING Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death Always read and understand fully all insta...

Page 11: ...ourself or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When two...

Page 12: ...4 On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an am...

Page 13: ...00 1 400 60 65 7 700 5 700 4 400 3 600 3 000 2 600 2 200 1 900 1 700 1 500 66 71 8 300 6 100 4 800 3 900 3 300 2 800 2 400 2 100 1 900 1 700 72 77 8 900 6 600 5 100 4 200 3 500 3 000 2 600 2 300 2 000...

Page 14: ...EI Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 9 2 Fasten the body prop assembly bas...

Page 15: ...e positioned as shown in Figure 11 The part number of the DANGER decal is 03 6039 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause accidents which...

Page 16: ...draulic system for hydraulic system lubrication instructions 1 Grease all of the grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes...

Page 17: ...l LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 17 of 22 FIGURE 12B LR 165A GREASE ZERK LOCATIONS 8 ZERKS TOTAL FIGURE 12C LR 25B GREASE ZERK LOCATIONS 10 ZERKS T...

Page 18: ...er body props are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height an...

Page 19: ...an area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or anot...

Page 20: ...Operation Manual Stock No 036257 Page 20 of 22 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 1 2 7 5 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 1 5 67 3 7 187 1 2 1 5 67 187 1 2 1 5 67 77 1 5 6 7 5 250 1 2 2 5 6...

Page 21: ...Model LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 21 of 22...

Page 22: ...Model LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 22 of 22 2006 2007 2008 TBEI Rugby S acaddwg MANUALS P65 036257e doc...

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