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Model LR-416B, LR-165A, & LR-25B Hoist Installation and Operation Manual 
Stock No. 036257 
Page 11 of 22 
 

 

"BODY PROP" 

NOTE: 

In order to comply with paragraph 10 of Federal Regulation #1926.601, all TBEI-
Rugby hoists will be sold with one body prop.  It is the responsibility of the installer to 
determine whether one body prop is sufficient.  The following information will help in 
making that determination. 

 

The body prop is designed for use only when the body is empty.  The purpose of the 
body prop is to hold an empty body in the raised position when performing 
maintenance or inspection on the hoist, body, or any component that requires working 
under an 

empty

 body. 

 

Some applications may require 2 or more body props to support the 

empty

 body.  To 

determine how many body props your application requires, refer to the following 
information. 

 

WARNING:

  Being under a raised body can result in serious injury or death should the body 

inadvertently descend.  

Never

 position yourself or allow others to position themselves 

under a 

loaded

 body.  

Always

 prop the 

unloaded

 body up using the body prop/s 

supplied.  

Remember

, body props are to be used only on an 

unloaded

 body.  When 

two props are provided, both props must be used. 

 

WARNING:

  Do not use body prop to support a loaded body! 

 

WARNING:

  Do not perform maintenance under a raised body without first blocking the empty body 

up with the body prop/s. 

 

WARNING:

  Do not use a body prop that is bent or otherwise damaged.  A damaged body prop will 

have a reduced holding capacity, and may break when used to hold up the body.  This 
could cause serious injury or death.  Replace a damaged body prop before using it. 

 

WARNING:

  Be sure to install the body prop according to the 

“INSTALLATION OF BODY 

PROP”

 section of this manual. 

 
The following is a step by step procedure to determine how many body props are required for this 
application. 
 
1. 

The TBEI-Rugby Part Number 03 0700 body prop is to be used with this hoist.  Determine if 

this is the body prop you have by referring to Figure 8. 
 
2. 

Determine the "P" value referring to Figure 9. The "P" value is the horizontal distance between 

the rear hinge and the prop. 
 

Summary of Contents for Rugby LR-416B

Page 1: ...a model LR 416B LR 165A or LR 25B hoist This manual should be kept in the glove compartment of the truck for reference when needed To Be Filled In By Installer Hoist Serial Pump Installation and Oper...

Page 2: ...TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby HOIST MODEL LR 416B LR 165A LR 2...

Page 3: ...rops are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipment...

Page 4: ...page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 D...

Page 5: ...s in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 DUMP ANGLE CAPACITY 50 DUMP ANGLE 8 NA 12 11 8 TONS 10...

Page 6: ...manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a general guide BODY LENGTH CA OVERHANG CAPACITY 40 DUMP ANGLE CAPACITY 45 DUMP ANGLE CAPAC...

Page 7: ...single axle trucks Refer to Figure 1 for the specific hoist model you are installing 2 Referring to Fig 2 cut a notch as shown 3 Position the rear hinge angle in the notch cut in Step 2 The rear hing...

Page 8: ...on the truck frame making sure to center the hoist right and left and to square the hoist with the truck frame This hoist is designed to rest on the truck frame as shown in Fig 1 A small portion of t...

Page 9: ...arly a LR 25B requires 7 1 2 of clearance 10 Position the body with the long beams just long beams if they are separate from the body onto the truck frame NOTE A clearance of at least 2 is required be...

Page 10: ...t WARNING Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death Always read and understand fully all insta...

Page 11: ...ourself or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When two...

Page 12: ...4 On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an am...

Page 13: ...00 1 400 60 65 7 700 5 700 4 400 3 600 3 000 2 600 2 200 1 900 1 700 1 500 66 71 8 300 6 100 4 800 3 900 3 300 2 800 2 400 2 100 1 900 1 700 72 77 8 900 6 600 5 100 4 200 3 500 3 000 2 600 2 300 2 000...

Page 14: ...EI Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 9 2 Fasten the body prop assembly bas...

Page 15: ...e positioned as shown in Figure 11 The part number of the DANGER decal is 03 6039 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause accidents which...

Page 16: ...draulic system for hydraulic system lubrication instructions 1 Grease all of the grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes...

Page 17: ...l LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 17 of 22 FIGURE 12B LR 165A GREASE ZERK LOCATIONS 8 ZERKS TOTAL FIGURE 12C LR 25B GREASE ZERK LOCATIONS 10 ZERKS T...

Page 18: ...er body props are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height an...

Page 19: ...an area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or anot...

Page 20: ...Operation Manual Stock No 036257 Page 20 of 22 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 1 2 7 5 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 1 5 67 3 7 187 1 2 1 5 67 187 1 2 1 5 67 77 1 5 6 7 5 250 1 2 2 5 6...

Page 21: ...Model LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 21 of 22...

Page 22: ...Model LR 416B LR 165A LR 25B Hoist Installation and Operation Manual Stock No 036257 Page 22 of 22 2006 2007 2008 TBEI Rugby S acaddwg MANUALS P65 036257e doc...

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