background image

Model LR-2066 & LR-2866A Hoist Installation and Operation Manual 
Stock No. 03 5839 
Page 19 of 21 
 

"OPERATION OF HOIST AND PUMP"

 

WARNING: 

Operating this hoist without first understanding the proper operation procedures can 
lead to serious injury or death.  Always read and understand fully all operation manuals 
before using or operating this equipment. 

 

WARNING: 

An operation manual for the hydraulic system should be available.  The operation 
manual for the supplied hydraulic system 

MUST BE

 read and understood before 

operating this trailer. 

 

WARNING: 

Being under a raised body can result in serious injury or death should the body 
unexpectedly descend.  

Never

 position yourself or allow others to position themselves 

under a 

loaded

 body.  

Always

 prop the 

unloaded

 body up using the body prop or body 

props supplied.  

Remember,

 body props are to be used only on an 

unloaded 

body. 

 
DANGER: 

1. Stay out from under body when hoist is operating. 
2. During dumping operations, no one must be allowed to stand in or move through the 
area where the body and hoist operate or into an area where an upset load might fall. 
3. Controls must be in a safe location and operator must remain at controls during the 
dumping operation.  Controls must be permanently located in truck cab or another 
location where it is not possible to be under body during dumping operation. 
4. 

Never

 leave body raised or partly raised while the truck is unattended or while 

performing maintenance or service under body, unless body is braced to prevent 
accidental lowering. 
5. If hoist pump is direct engine driven by truck, always disengage drive when hoist is 
not in use or when moving load. 
6. 

Do not

 attempt to raise a loaded body when the vehicle is on un-level ground. 

7. Never jerk or shock a raised body to loosen a stuck load. 

 
WARNING: 

Freeing a stuck load during dumping, with the body raised, by jerking or shocking the 
truck, may cause damage to the truck, serious injury or death.  

Never

 drive forward or 

rearward and stop quickly with the load up or otherwise shock the load.  If a load is 
stuck in the body, lower the body, then free the load. 

 
WARNING: 

Attempting to dump a load on un-level ground may cause the truck to over turn, and 
can result in damage, serious injury or death.  

Always

 dump the load on ground that is 

level front to rear as well as level side to side. 

 

 

 

Summary of Contents for Rugby LR-2066

Page 1: ...o Be Filled In By Installer Hoist Serial Pump Installation and Operation Manual In Service Date Dealer Address City State ZIP Dealer Phone Number Use this manual ONLY if installing or operating a mode...

Page 2: ...with those supplied by TBEI Rugby Several hoist parameters are given in the following table these parameters are given as a general guide To ensure component compatibility consult TBEI Rugby HOIST MO...

Page 3: ...s are to be used only on an unloaded body When two props are provided both props must be used WARNING Malfunctioning equipment can cause property damage injury or death Always have faulty equipment re...

Page 4: ...loads 2 The hydraulic relief pressure set at the maximum 3 200 psi see page 2 of this manual IMPORTANT Because of variations in applications the data contained in this sheet is provided only as a gene...

Page 5: ...S 34 0 TONS 30 9 TONS 14 24 30 3 TONS 27 2 TONS 24 7 TONS 14 12 25 2 TONS 22 6 TONS 20 6 TONS 15 36 33 6 TONS 30 2 TONS 27 4 TONS 15 24 27 5 TONS 24 7 TONS 22 4 TONS 15 12 NR 20 9 TONS 19 0 TONS 16 36...

Page 6: ...36 36 0 TONS 32 2 TONS 29 2 TONS 19 42 36 0 TONS 32 2 TONS 29 2 TONS 19 36 33 2 TONS 29 8 TONS 27 0 TONS 20 42 33 2 TONS 29 8 TONS 27 0 TONS 20 36 30 8 TONS 27 6 TONS 25 0 TONS 20 30 28 8 TONS 25 8 T...

Page 7: ...the trunion Refer to Figure 1 and the charts for the specific hoist model you are installing NOTE If a distance of 54 is exceeded between the rear hinge and the center of the trunion additional reinfo...

Page 8: ...g the truck frame will affect the hoist s performance A forward movement will reduce the dump angle and will increase capacity while a rearward movement will increase the dump angle and reduce capacit...

Page 9: ...s an example if 7 long beams are on the truck body a liner of at least 1 3 8 will be required to gain enough room 8 3 8 for mounting the LR 2066 Similarly a LR 2866A requires 10 3 8 of clearance 9 Pos...

Page 10: ...1 7 1 6 7 68 66 0 6758 785 11 21 6 7 2 67 6 2 67 72 2 77 0 17 7 25 6758 785 11 21 6 1 02817 1 7 2 67 72 2 77 0 17 7 25 6758 785 11 21 6 1 02817 1 7 6758 785 11 21 6 7 7 1 6 7 68 66 0 2 67 6 2 67 72 2...

Page 11: ...ARNING Installing or operating this hoist without first understanding the proper installation and operation procedures can lead to serious injury or death Always read and understand fully all installa...

Page 12: ...self or allow others to position themselves under a loaded body Always prop the unloaded body up using the body prop s supplied Remember body props are to be used only on an unloaded body When two pro...

Page 13: ...On the left side of Chart 1 pick the P value for your application On the top of the same chart pick the X value for your application Below the X value and to the right of the P value is listed an amou...

Page 14: ...0 2 400 102 107 12 100 8 900 7 000 5 800 4 900 4 200 3 700 3 200 2 900 2 600 108 115 12 700 9 400 7 400 6 100 5 100 4 400 3 900 3 400 3 100 2 800 114 119 13 400 9 900 7 800 6 400 5 400 4 700 4 100 3 6...

Page 15: ...Rugby hoist has been installed raise the hoist up and temporarily block the body up Position the prop assembly against the truck frame as illustrated in Figure 8 2 Fasten the body prop assembly base...

Page 16: ...ositioned as shown in Figure 10 The part number of the DANGER decal is 03 6039 FIGURE 10 WARNING Missing or damaged decals can cause incorrect or unsafe operation of the hoist which can cause accident...

Page 17: ...ydraulic system for hydraulic system lubrication instructions 1 Grease the 13 grease fittings in the hoist frame itself Apply grease until excess grease can be seen coming out the ends of the tubes Re...

Page 18: ...body props are to be used only on an unloaded body When two props are provided both props must be used Below is a step by step procedure for using the body prop 1 Raise body to sufficient height and s...

Page 19: ...area where an upset load might fall 3 Controls must be in a safe location and operator must remain at controls during the dumping operation Controls must be permanently located in truck cab or another...

Page 20: ...on Manual Stock No 03 5839 Page 20 of 21 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 6 5 5 3 7 6 5 5 3 7 6 7 6 5 645 3 1 187 5 67 3 7 187 1 2 1 5 67 6 5 2 3 7 61 3 5 1 17 51 77 1 5 6 7 5 250 1 1 5 3 1 6 7 1...

Page 21: ...39g doc Model LR 2066 LR 2866A Hoist Installation and Operation Manual Stock No 03 5839 1996 2007 TBEI S acaddwg MANUALS P65 035839g doc 5 3 576 67 7 9 7 0 3 57 6 5 37 21 47 6 5 5 3 7 6 5 5 3 7 6 7 6...

Reviews: