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 MPPT charge controller User Manual

 

 

Contents

Contents

1. General Safety Instruction............................................................................................................1

1.1 Safety Instruction.................................................................................................................1

1.2 General Precaution..............................................................................................................1

1.3 Precaution regarding battery operation................................................................................1

2. Instruction.....................................................................................................................................2

2.1 Brief Instruction....................................................................................................................2

2.1.1 General Description...................................................................................................2

2.1.2 Naming Rules............................................................................................................3

2.2 Structure..............................................................................................................................3

2.2.1 Front

2.2.1 Front..........................................................................................................................3

2.2.2 Control panel

2.2.2 Control panel.............................................................................................................4

2.2.3 Connection compartment...........................................................................................5

2.2.4 Dimension..................................................................................................................6

2.3 Function...............................................................................................................................7

2.3.1 Maximum Power Point Tracking.................................................................................7

2.3.2 Battery charging control.............................................................................................7

2.3.3 Auxiliary Output..........................................................................................................7

2.3.4 TBB premium III charging algorithm...........................................................................8

2.3.5 Comprehensive Protection.........................................................................................9

2.3.6 Equalization Charging (EQ charging).......................................................................10

3. Installation and Wiring................................................................................................................11

3.1 Pre-installation inspection..................................................................................................11

3.1.1 Check outer packing.................................................................................................11

3.1.2 Check deliverables...................................................................................................11

3.2 Instrument Preparation......................................................................................................11

3.3 Select installation location.................................................................................................12

3.3.1 Requirement............................................................................................................12

3.3.2 Installation space requirements...............................................................................12

3.3.3 Installation Angle......................................................................................................13

3.4 Installation.........................................................................................................................14

3.5 Preparation Before Wiring.................................................................................................15

3.5.1 Wiring Diagram

3.5.1 Wiring Diagram........................................................................................................15

3.5.2 PV Array Preparation

3.5.2 PV Array Preparation...............................................................................................15

3.5.3 Breaker Preparation

3.5.3 Breaker Preparation.................................................................................................17

3.5.4 Cable Preparation

3.5.4 Cable Preparation....................................................................................................18

3.5.5 Preparation before wiring.........................................................................................19

                             

Summary of Contents for Solar Mate

Page 1: ......

Page 2: ...MPPT charge controller User Manual...

Page 3: ...cts taking no responsibility for direct or indirect loss due to equipment failure About this Manual This manual describes our product features and provides procedure of installations This manual is fo...

Page 4: ...Output 7 2 3 4 TBB premium III charging algorithm 8 2 3 5 Comprehensive Protection 9 2 3 6 Equalization Charging EQ charging 10 3 Installation and Wiring 11 3 1 Pre installation inspection 11 3 1 1 C...

Page 5: ...4 4 3 Power OFF 25 4 4 Setup Wizard 4 4 Setup Wizard 25 5 Operation 26 5 1 Menu introduction 5 1 Menu introduction 26 5 2 Initial interface 5 2 Initial interface 27 5 3 Real time information interface...

Page 6: ...hock make sure all cables selected with right gauge and being connected well Smaller diameter and broken cable are not allowed to use Please do not put any inflammable goods near to charge controller...

Page 7: ...tteries including AGM GEL Traction Data management with a year of history record was offered as well Meantime version for Lead Carbon battery and lithium ion battery were available upon request SP can...

Page 8: ...ription SP SP SP series MPPT solar charge controller XXX 150 PV open circuit voltage V 150 250 250 YYY 120 Maximum output current A 120 100 100 80 80 70 70 60 60 2 2 Structure 2 2 1 Front 2 2 1 Front...

Page 9: ...se the value of the selected item Press the button for more than 2 seconds to scroll the page up Display the next page Decrease the value of the selected item Press the button for more than 2 seconds...

Page 10: ...5 MPPT charge controller User Manual Fault It Flash when SP have error...

Page 11: ...utput C EPO EPO contacts defined for remote on off D Relay Output dry contacts E RS485 Connection terminal for RS485 communication F BAT Battery Connection Positive G BAT Battery Connection Negative H...

Page 12: ...7 MPPT charge controller User Manual Pin8 RS485_B 2 2 4 Dimension Figure 2 4 Dimension of Solar Mate MPPT charge controller SP250 70 SP150 100 SP150 80 SP150 60...

Page 13: ...8 MPPT charge controller User Manual Figure 2 5 Dimension of Solar Mate MPPT charge controller only SP250 100...

Page 14: ...PV array to charge a 48VDC battery This gives the flexibility to use longer wires without compromising the efficiency of PV system The SP was not able to charge a higher voltage battery from a lower v...

Page 15: ...charging curve Figure 2 6 TBB standard battery charging curve Battery temperature compensation Battery temperature compensation Battery temperature is a key factor in correct charging the charging for...

Page 16: ...V over voltage protection When SP charger PV voltage is too high is beyond the scope can be operating voltage the charger will shut down output and by sound and light alarm prompt to ensure that the c...

Page 17: ...the unit again then you will have your equipment back to normal charging During equalization the battery generates potentially flammable gases Follow all the battery safety precautions listed in this...

Page 18: ...1 MPPT charge controller User Manual Carbon EQ charging can t be performed...

Page 19: ...eck deliverables After unpacking please check the deliverable for completeness and any apparent damage If any item is missing or there is any damage please contact your dealer 3 2 Instrument Preparati...

Page 20: ...ler should be installed in a well ventilated environment to ensure good heat dissipation Please install vertically so that the charger can dissipate heat Do not place the charger horizontally Do not i...

Page 21: ...ilation can gurantee the normal operation of equipment Please vertical or back 15 or less installation for cooling machine Do not use the charger forward too much level upside down back and side insta...

Page 22: ...r the better performance of the equipment Please install four feet supplied in the accessory pack on side of the charge controller Please place the SP on your preference location and mark the location...

Page 23: ...rray Preparation 2 PV Array Preparation PVB Series PV combiner box is designed for solar off grid system available with series of MAX VOC 150Vdc and 250Vdc It can be used between PV Array and Solar Ma...

Page 24: ...cturer for Voc Vmpp of the lowest possible environment temperature and making sure it is below 150VDC for SP150 YYY and 250VDC for SP250 YYY PV array with Isc up to 80A was recommended for SP series t...

Page 25: ...SP150 60 1 The voltage requirement is greater than 63V 2 The current requirement is greater than 80A SP250 100 1 The voltage requirement is greater than 63V 2 The current requirement is greater than...

Page 26: ...G 16mm 6AWG 16mm 40A 8AWG 10mm 6AWG 16mm 6AWG 16mm 4AWG 25mm 50A 6AWG 16mm 6AWG 16mm 4AWG 25mm 4AWG 25mm 60A 6AWG 16mm 4AWG 25mm 4AWG 25mm 2AWG 35mm 80A 4AWG 25mm 4AWG 25mm 2AWG 35mm 2AWG 35mm 100A 4A...

Page 27: ...Connection terminal Pin Function A BAT connection terminal for BAT cable of battery B BAT connection terminal for BAT cable of battery C PV connection terminal for PV cable of PV array D PV connection...

Page 28: ...s out of warranty 3 7 PV Array Connection The Voc open circuit voltage and Isc short circuit current of PV array must never exceed allowance Please also consider the local temperature condition which...

Page 29: ...Please connect battery to MPPT charge controller first Positive terminal of battery to Bat of the MPPT charge controller terminal connection Negative terminal of battery to Bat of the MPPT charge con...

Page 30: ...10 Connecting the multiple units In a multiple unit installation each SP charge controller need to be connected to a separate PV array And their communication must be connected to ensure the battery i...

Page 31: ...ies MPPT charge controller will be controlled by the Kinergier The SP series MPPT charge controller will receive the charging current and voltage from the Kinergier and transmit the battery charging c...

Page 32: ...2 MPPT charge controller User Manual...

Page 33: ...able installation space clean and tidy environment no construction residue 4 2 Power ON Test Make sure the battery voltage and PV array voltage are within the permissible range before breaker turn ON...

Page 34: ...er between the battery and the MPPT charger Step 4 Insert the 2P phoenix terminal in the attachment package into the Input Dry interface of the MPPT charger 4 4 4 4 Setup Wizard Setup Wizard Power ON...

Page 35: ...light 10s Down Down Down Down Up Up Up Up Down CANCEL Up System Info ENTER CANCEL Up Down User Config Up Down ENTER CANCEL ENTER CANCEL U_PV 500V P Output 1005W U_Out 54 9V I_CHG 119 6A Load Percent 2...

Page 36: ...s a communication failure the communication fault will be displayed MPPT Warn 30 Comm Inner Err Com error warning 5 5 3 Real time information interface 3 Real time information interface The LCD standb...

Page 37: ...Heatsink2 32 T_BAT_EXT N A Statistic Info Enter to see more statistics information Press to scroll through the pages E_Today Today s statistic information E_Yesterday Yesterday s statistic information...

Page 38: ...third level menu to display detailed information 2019 04 22 15 31 MPPT Err 09 MPPT Err 09 PSU_LV System Info Enter the interface you can view the current system information Model Serial Number Softwa...

Page 39: ...ting prompt appears The parameter does not change returns to the original display and return to the begin and set again A failure Setting prompt appears Go to the next setting item Yes No Change the p...

Page 40: ...Enable state of charging external control mode read only RlyCtrl_Config 0 Default 1 Alarm Switch Default setting 0 Default Output dry contact configuration Select 0 if the connection is detected in t...

Page 41: ...tting In Detail Setting there are the following Setting options Display Setting range Description U_AVE_CHG U_Float_CHG 0 3 BAT_OV_WARN 0 2 V The minimum value is 12V The maximum value is 15 2V Defaul...

Page 42: ...e the charging temperature compensation CHG_T_Compensate 0 Disable 1 Enable Default setting 0 Disable Charging temperature compensation coefficient BAT_OT_WARN_Gate 35 65 Default setting 55 The over t...

Page 43: ...guration of the system according to requirements The following submenus are included under this interface Screen Set Date Time Trigger Command User Config Screen Set Display Setting range Description...

Page 44: ...over voltage Check whether the battery voltage setting of the charger is consistent with the battery configuration Change battery voltage of the charger or change battery configuration If it happens f...

Page 45: ..._HD_Fault The Charger has sampling failure 11 EEPROM_Fail Abnormal storage of the charger 12 EPO 2P phoenix terminal didn t insert into the EPO of the charger Insert the 2P phoenix terminal into the E...

Page 46: ...high Check whether ambient temperature is in range Check that the charger installation environment is well ventilated If the ambient temperature is too high or is not ventilated well please improve i...

Page 47: ...e compensation Automatic Default setting 3mV cell Equalization charging Programmable Others Display LED LCD Communication port RS485 Dry contact 1 programmable Remote on off Yes 2 pole connector Data...

Page 48: ...MPPT charge controller User Manual...

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