Taylor M8 User Manual Download

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21A

TAYLOR STUDWELDING
SYSTEMS LIMITED

OPERATING GUIDE

FOR

M RANGE

COMPACT CAPACITOR DISCHARGE

STUDWELDING EQUIPMENT

MODELS

M8, M9 & M10

VISIT OUR WEBSITE

Summary of Contents for M8

Page 1: ...V 21A 1 TAYLOR STUDWELDING SYSTEMS LIMITED OPERATING GUIDE FOR CD M RANGE OF COMPACT CAPACITOR DISCHARGE STUDWELDING EQUIPMENT MODELS M8 M9 M10 VISIT OUR WEBSITE...

Page 2: ...6 WELD SETTINGS 23 METHODS OF STUD LOCATION 24 WELD ASSESSMENT TESTING 25 CONTROLLER PARTS LISTS COMPONENT EXPLOSIONS 26 SUB ASSEMBLY BREAKDOWN 27 FRONT PANEL 28 CAPACITOR BANK 32 BASEPLATE 35 WIRING...

Page 3: ...tudwelding com TECHNICAL TEL 44 0 1924 487703 SALES TEL 44 0 1924 487701 WEB www taylor studwelding com FIND US ON GOOGLE MAPS PURPOSE AND CONTENT OF THIS MANUAL This manual has been written for The o...

Page 4: ...time If the equipment is sold passed on please hand over this manual to the new owner Please inform us of the name and address of the new owner in case we need to contact him regarding the safety of...

Page 5: ...arc gap between the two components is maintained by a small pip on the welding face of the stud On initiation of the high current pulse from the capacitors this pip vaporises and an arc is drawn betwe...

Page 6: ...H CONTACT PISTOL EARTH CABLE ASSEMBLY or SYSTEM CD M8 LIFT GAP 99 100 303 COMPLETE WITH LIFT GAP PISTOL EARTH CABLE ASSEMBLY or SYSTEM CD M9 LIFT GAP 99 100 304 COMPLETE WITH LIFT GAP PISTOL EARTH CAB...

Page 7: ...2 1 INDICATOR LEDs 1 READY GREEN Indicates that the capacitor bank is charged to the pre selected value and is ready to weld 2 CHARGING YELLOW Indicates that the unit is in the process of charging the...

Page 8: ...rmal use this machine must only be operated in an industrial environment This machine is set up to operate on either 115 Volts AC or 230 Volts AC Check the serial plate before plugging into the correc...

Page 9: ...uids to clean electrical components as these may penetrate into the electrical system Installation must be according to the setting up procedure detailed on page 12 of this manual and must be in line...

Page 10: ...he risks of exposure to electromagnetic radiation operators should not drape the welding cables over their shoulders or wrap them around themselves in any way whilst using the equipment It is also rec...

Page 11: ...CE During welding operations intense magnetic and electrical fields are unavoidably produced which may interfere with other sensitive Electronic equipment All Taylor Studwelding equipment is designed...

Page 12: ...ote that the cable end plug has a peg which mates with a key slot in the panel mounted socket IMPORTANT Secure the connectors with a clockwise turn until they lock Failure to do this will result in da...

Page 13: ...marked Note that the cable end plug has a peg which mates with a key slot in the panel mounted socket IMPORTANT Secure the connector with a clockwise turn until it locks Failure to do this will result...

Page 14: ...il all three points of the tripod or the face of the nose cone if using instead are firmly in contact with the work piece Do not drape or wrap the pistol cables over or around yourself whilst operatin...

Page 15: ...is usually caused by too much energy and or too little spring pressure A one sided stud weld arc blow is usually caused by incorrect earthing of the work piece This may be corrected by placing the we...

Page 16: ...rd in the following materials Mild Steel Grade St37 3 Stainless Steel Grade 1 4303 Aluminium Alloy Grade AlMg3 and sheet materials of the following types 1 6 mm Thick Mild Steel Grade CR4 1 6 mm Thick...

Page 17: ...90 2 M3 St37 3 CR4 75 2 80 2 S304 75 2 80 2 ZINTEC 100 2 110 2 1 4303 CR4 75 2 80 2 S304 75 2 80 2 ZINTEC 100 2 110 2 AlMg3 HE3 80 3 90 3 M4 St37 3 CR4 85 2 90 2 S304 85 2 90 2 ZINTEC 120 2 130 2 1 43...

Page 18: ...5 2 S304 125 2 135 2 ZINTEC 160 2 175 2 1 4303 CR4 135 2 145 2 S304 135 2 145 2 ZINTEC 175 2 180 2 AlMg3 HE3 180 4 135 4 M8 St37 3 CR4 180 2 S304 180 2 ZINTEC 200 2 1 4303 CR4 190 2 S304 190 2 ZINTEC...

Page 19: ...C 60 2 70 2 M3 St37 3 CR4 45 2 50 2 S304 45 2 50 2 ZINTEC 75 2 85 2 1 4303 CR4 45 2 50 2 S304 45 2 50 2 ZINTEC 90 2 100 2 AlMg3 HE3 50 3 55 3 M4 St37 3 CR4 60 2 65 2 S304 60 2 65 2 ZINTEC 100 2 110 2...

Page 20: ...140 2 160 2 1 4303 CR4 110 2 120 2 S304 110 2 120 2 ZINTEC 140 2 160 2 AlMg3 HE3 120 4 140 4 M8 St37 3 CR4 130 2 175 2 S304 130 2 175 2 ZINTEC 180 2 1 4303 CR4 160 2 S304 160 2 ZINTEC 180 2 AlMg3 HE3...

Page 21: ...ZINTEC 40 2 50 2 M3 St37 3 CR4 35 2 35 2 S304 35 2 35 2 ZINTEC 55 2 65 2 1 4303 CR4 35 2 35 2 S304 35 2 35 2 ZINTEC 70 2 80 2 AlMg3 HE3 35 3 35 3 M4 St37 3 CR4 40 2 45 2 S304 40 2 45 2 ZINTEC 80 2 90...

Page 22: ...3 CR4 80 2 90 2 S304 80 2 90 2 ZINTEC 110 2 130 2 AlMg3 HE3 120 4 120 4 M8 St37 3 CR4 130 2 145 2 S304 130 2 145 2 ZINTEC 150 2 185 3 1 4303 CR4 130 2 175 3 S304 130 2 175 3 ZINTEC 150 2 185 3 AlMg3 H...

Page 23: ...production Advice on jig manufacture can be obtained from your sales representative EXTENDED LEG ASSEMBLY This is used where a requirement for welding very long studs is necessary The extended leg ass...

Page 24: ...se of a bending bar This bending bar available from your supplier see the accessories section of this manual fitted with the correct size of nozzle for the stud to be tested is used to bend over the s...

Page 25: ...o DESCRIPTION 1 1 70 105 135 HOUSING COVER 2 1 70 105 014 CARRYING HANDLE 3 2 Z100 08 030 SCREW 4 1 98 103 051 WARNING LABEL 5 8 Z200 05 008 SCREW 6 2 70 105 297 IDENTIFICATION STICKER M10 MODEL or 2...

Page 26: ...32 TO 34 FOR PARTS BREAKDOWN OF CAPACITOR BREAKDOWN OF BASEPLATE BANK 1 2 3 4 5 SEE PAGE 27 FOR PARTS BREAKDOWN OF FRONT PANEL ITEM QTY PART No DESCRIPTION 1 3 Z625 04 000 WASHER 2 3 Z100 04 010 SCREW...

Page 27: ...RIPTION 1 1 81 104 030 KNOB 2 1 81 104 031 POINTER 3 1 81 104 032 CAP 4 1 70 105 118 OVERLAY 5 1 70 105 132 FRONT PANEL 6 1 70 105 300 PCB CONTACT MODELS or 1 70 105 301 PCB CNC MODELS or 1 70 105 302...

Page 28: ...V 21A 28 COMPONENT EXPLOSION 1 10 2 11 3 12 14 15 4 13 5 16 17 7 8 18 19 9 20 21 22 23 24 25 26 27 28 29 SEE PAGE 30 FOR REMAINDER OF CAPACITOR BANK BREAKDOWN...

Page 29: ...15 1 98 103 052 HAZARD WARNING LABEL 16 1 70 105 266 RESISTOR LIFT GAP CNC MODELS ONLY 17 2 Z200 03 005 SCREW LIFT GAP CNC MODELS ONLY 18 1 98 103 060 INFORMATION LABEL 19 1 70 102 047 THYRISTOR CLAMP...

Page 30: ...V 21A 30 COMPONENT EXPLOSION 1 2 3 10 11 4 6 8 9 12 5 7 13 14 15 16 17 18...

Page 31: ...16 SCREW 6 1 Z200 05 016 SCREW 7 1 70 105 114 RELAY 8 1 Z200 05 008 SCREW 9 1 70 105 113 TRANSFORMER 10 1 Z505 08 000 NUT 11 1 Z615 08 000 WASHER 12 1 Z600 08 040 WASHER 13 70 105 259 INSULATIVE WASHE...

Page 32: ...SOCKET 4 1 70 105 130 BASEPLATE 5 1 50 x 70 x 5mm SPONGE PAD 6 1 70 105 190 EARTH BLOCK 7 2 Z120 04 018 SCREW 8 1 81 106 262 EARTH POINT LABEL 9 1 70 105 192 THERMAL TRIP SWITCH 10 2 Z600 03 000 WASH...

Page 33: ...T EXPLOSION 1 2 3 4 5 6 ITEM QTY PART No DESCRIPTION 1 4 Z200 05 012 SCREW 2 4 Z650 03 000 RIVET 3 1 70 105 141 SERIAL DATA LABEL 4 1 70 105 124 FAN 5 1 98 103 052 HAZARD WARNING LABEL 6 1 70 102 018...

Page 34: ...F CONTROLLER THIS WILL BE 70 102 015 UK BS1363 PLUG 230V AC UK or 70 102 222 EURO SCHUKO CEE7 7 PLUG 230V AC EUROPE or 70 105 028 UK YELLOW BS4343 PLUG 115V AC UK ITEM QTY PART No DESCRIPTION 1 1 98 1...

Page 35: ...V 21A 35 WIRING SCHEMATIC STANDARD CONTACT CONTROLLER MODELS M8 M9 M10...

Page 36: ...V 21A 36 WIRING SCHEMATIC LIFT GAP CONTROLLER MODELS M8 M9 M10...

Page 37: ...V 21A 37 WIRING SCHEMATIC CNC CONTACT CONTROLLER MODELS M8 M9 M10...

Page 38: ...V 21A 38 WIRING SCHEMATIC CNC GAP CONTROLLER MODELS M8 M9 M10...

Page 39: ...lectromagnetic Compatibility Directive The above mentioned products conform to the following European standards EN 60974 1 2012 ARC WELDING EQUIPMENT PART 1 WELDING POWER SOURCES EN60974 10 2014 ARC W...

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