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6. When you are satisfied that the float rod is correctly installed, lower the assembly the

rest of the way into the container until the top portion threads can be engaged.

7. Screw the gauge in place and hand torque to about 20 ft lbf (2.8 kgf m). Leak check the

connection of gauge body to the flange.

CAUTION:

When installing the

gauge assembly, care

must be taken to

ensure that the float

rod is inserted through

the “guide ring”

located on the liquid

withdrawal line inside

the container. If the

gauge does not

engage this ring, the

contents indication

will be inaccurate, or

the gauge may be

damaged in use.

Contents Gauge

Insertion

18

Summary of Contents for XL-45HP

Page 1: ...gulator Do not attempt to use or maintain this unit until you read and understand these instructions Do not permit untrained persons to use or maintain this unit If you do not fully understand these i...

Page 2: ...if used in oxygen or nitrous oxide service although they may be acceptable for use with other cryogenic liq uids Use only Taylor Wharton recommended spare parts and be certain parts used on oxygen or...

Page 3: ...cfh 2 9 cu m h 110 cfh 2 9 cu m h 110 cfh 2 9 cu m h N A ReliefValveSetting 350 psig 350 psig 350 psig 500 psig 24 bar 2413 kPa 24 bar 2413 kPa 24 bar 2413 kPa 34 bar 3447 kPa Inner Container Bursting...

Page 4: ...tion q When loading or unloading the container from a truck use a hand truck lift gate crane or parallel loading dock Never attempt to manually lift the unit q To move the container over rough surface...

Page 5: ...a mean of introducing heat from outside the container s insulated jacket to vaporize liquid as gaseous product is withdrawn The capacity of this circuit is sufficient to vaporize at flow rates up to...

Page 6: ...re quired CGA connection that matches the gas service for which the container is configured The LIQUID Valve Liquid product is added or withdrawn from the container through the connection controlled b...

Page 7: ...icator band This gauge is an indication of approximate container contents only and should not be used for filling liquid cylinders should be filled by weight Relief Devices These cylinders have a gas...

Page 8: ...capacity is required an ac cessory external vaporizer is available When an external vaporizer is sued it must be connected to the USE valve and the regulator moved to the output of the external vapor...

Page 9: ...ainer is being filled with CO2 it may be necessary to pressurize the container with gaseous CO2 before beginning the fill Pressure Transfer Filling Method Filling a liquid cylinder using the pressure...

Page 10: ...to the VENT valve on the cylinder Both the fill line and the container should be pre cooled prior to beginning the fill process Proper full weight is determined by the previ ously explained method 1 O...

Page 11: ...ervice Hose Length Connections s Fittings Number Inert N2 Ar Service 4ft 1 2m StainlessSteel LIQUID or VENT Valve CGA 295 to 3 8 in NPT 1700 9C65 6ft 1 8m StainlessSteel LIQUID or VENT Valve CGA 295 t...

Page 12: ...and VENT valves then changing the liquid level gauge scale by changing its plastic cover and revising product decals Parts are available in kit form for each gas service as illustrated in the followi...

Page 13: ...the change REGULATOR ADJUSTMENT RANGES Part No Normal Setting Range Delta 8816 1060 400 psig 300 to 600 psig 28 bar 20 7 to 41 bar 2758 kPa 2068 to 4137 kPa 6999 9018 300 psig 200 to 350 psig 20 psig...

Page 14: ...roceeding 2 Close the on off valve and the Dump valve 3 Slightly open the high pressure cylinder valve 4 Set the high pressure regulator above the desired set point for the Pressure Building setpoint...

Page 15: ...ill not hold liquid NER Testing If a loss of vacuum integrity is suspected the container s Normal Evaporation Rate NER should be checked The test measures the actual product lost over time so you can...

Page 16: ...touch the side or bottom of the tube The yellow level indicator of the gauge should indicate a full level reading with the oxygen scale If the gauge fails to indicate a full liquid level the assembly...

Page 17: ...drop the float rod straight through the guide ring inside the cylinder 4 To confirm that the rod is correctly positioned in the cylinder stop where you can still grasp the top of the rod see illustra...

Page 18: ...to about 20 ft lbf 2 8 kgf m Leak check the connection of gauge body to the flange CAUTION When installing the gauge assembly care must be taken to ensure that the float rod is inserted through the gu...

Page 19: ...alve Disassembly Instructions 1 Open valve by turning handwheel counterclockwise as far as it will go to release any trapped gas in the system 2 Using a screwdriver remove Handwheel Screw and Washer b...

Page 20: ...nnet to 80 ft lbf 11 kgf m torque 6 Install Bonnet Washers over Stem on Bonnet 7 Place Handwheel over Stem on Bonnet 8 Install Seal 6 over Stem into recess of Handwheel 9 Install Seal Washer 5 over Se...

Page 21: ...on container Use a rubber hammer to drive the rubber shock ring back into place 5 Using a in drill but drill holes through the rubber so that the carriage bolt slides in smoothly 6 The holes in foot r...

Page 22: ...ce bursting bursting disc disc Pressurize container and check relief valve operation 5 3 Leaks in valves or 3 Leak test and repair leaks plumbing For valve repairs see Maintenance section 4 Cold liqui...

Page 23: ...e Economizer Regulator set regulator when in use above relief valve setting Economizer side of regulator clogged or stuck open Container vents after This may be caused by Symptom should go away fill b...

Page 24: ...re AL36590 0568 1 800 898 2657 in USA and Canada Accessories available for use with Taylor Wharton XL Series containers are Manifolds Automatic and Manual Container Hand Trucks Vaporizers adding up to...

Page 25: ...06 9C14 2 Each 7 Safety Head 525 psig 36 bar 3620 kPa 1705 9C12 2 Each Safety Head 750 psig 52 bar 5171 kPa for XL 50VHP Only 7815 3085 2 Each 8 Relief Valve 500 psig 34 bar 3447 kPa not for C02 for X...

Page 26: ...oxide 7355 4712 5 Each Decal Carbon Dioxide GL55 9C54 A R Decal Nitrogen GL55 9C51 A R Decal Oxygen GL55 9C52 A R Decal Argon GL55 9C53 A R Decal Nitrous Oxide GL55 9C55 A R Decal Warning 1700 9C07 4...

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