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Taylor-Dunn Tiger TC-030-60, Operation, Maintenance, And Replacement Parts Manual, Page: 166 / 186

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Taylor-Dunn Tiger TC-030-60 Operation, Maintenance, And Replacement Parts Manual Download Page 166

Replacement Parts

Parts: MT-030-60-C
Page 30

* Not available at time of printing

Item No.

Part No.

Description

Qty

1

500128

Switch, Ignition (keyless)

0 or 1

2

500550

Switch, Work Lights

1

3

500116

Gauge, Oil Pressure

1

4

501332

MIL Light, Lens Only

1

502321

Bulb

1

5

500545

Gauge, Coolant Temperature

1

6

502452

Gauge, Volts

1

7

500546

Gauge, Fuel

1

8

500537

Gauge, Hour Meter

1

9

71-039-35

Horn Switch

1

10

*

Heater Switch

1

11

See Heater

Cable, Heater Water Valve

1

12

500639

Wiper Switch

1

13

74-007-01

12v Power outlet

1

74-007-02

Cover

14

501332

Light, Low Hydraulic Pressure

1

502321

Bulb

-

500041-M

Panel, Formed

1

-

88-401-47

Bolt, Panel Mounting

2

-

88-401-95

Washer, Panel Mounting

2

-

88-401-96

Lock Washer, Panel Mounting

2

97-211-30

U-nut

2

Instrument Panel

Summary of Contents for Tiger TC-030-60

Page 1: ...ger Tractor A Division of Taylor Dunn Manufacturing MANUAL MT 030 60 C Operation Maintenance and Replacement Parts Manual Models Inlcuded TC 030 60 Published 11 17 2010 Revision A Shown with optional...

Page 2: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Page 3: ...r Axle Service Brakes Service Suspension Tires and Wheels Battery Service Wiring Illustrated Parts Appendix A Special Tools Appendix B Suggested Torque Values Appendix C Brake Lining Handling Precauti...

Page 4: ...e Support keeps our customers moving Tiger Tractor Tiger manufacturing has become a leading manufacturer of internal combustion industrial tractors and ground support equipment With tractor capacities...

Page 5: ...f Contents Chapter Introduction 1 About this manual 2 Who Should Read This Manual 2 Responsibilities 2 How To Use This Manual 3 Conventions 3 How to Identify Your Vehicle 4 Taking Delivery of Your Veh...

Page 6: ...propriate Tiger Tractor manual Each manual references the applicable models and serial numbers on the front cover Please be aware of all cautions warnings instructions and notes contained in this manu...

Page 7: ...onventions Symbols and or words that are used to define warnings cautions instructions or notes found throughout this manual Refer to the examples below Note Alerts the reader to additional informatio...

Page 8: ...r highways It is available in maximum designed speeds ranging from 10 to 13 mph Do not exceed the maximum designed speed Exceeding the maximum designed speed may result in steering difficulty motor da...

Page 9: ...urs of receiving the vehicle and its accessories The only personnel authorized to repair modify or adjust any part of this or any Taylor Dunn vehicle is a factory authorized service technician TAKING...

Page 10: ...Notes...

Page 11: ...Switch 6 11 Heater Water Valve 6 12 Windshield Wiper Switch 6 Instrument Panel continued 6 13 12 Volt Electrical Outlet 6 14 Warning Light Hydraulic Pressure 6 1 Throttle Pedal 7 2 Foot Brake Pedal 7...

Page 12: ...andard hypoid ring and pinion secondary reduction Suspension Leaf spring front and rear Towing Capacity TC 40 4 000 pounds 1 814 kg draw bar pull see definition later in this section Brakes Rear Wheel...

Page 13: ...he park brake Place blocks under the front wheels to prevent vehicle movement If working on the elctrical system remove the negative cable from the battery DRIVER TRAINING PROGRAM Per ANSI B56 9 the o...

Page 14: ...t the oil pressure Typical normal oil pressure range when engine is hot is 6 to 18 PSI With the engine running the pointer should move into the NORMAL range If the pointer drops below the NORMAL range...

Page 15: ...to the right side of the gauge as your engine coolant warms up Once the engine is warmed up the typical normal coolant temperature range is 180 to 210 degrees F Under normal driving conditions the poi...

Page 16: ...wiper off be sure that the wiper blade in not blocking the drivers view 11 Heater Water Valve The heater water valve is used to route the hot engine coolant through the heater core Pull the valve out...

Page 17: ...l and pull the lever up until it locks To release the park brake depress the foot brake pedal pull up on the park brake handle push the release button and lower the handle 1 Throttle Pedal The throttl...

Page 18: ...heat and damage the starter motor Do not let the engine idle for long periods while cold This can result in contaminated engine oil carbon build up in cylinders or valve sticking Stopping The Engine F...

Page 19: ...effort required to activate the brakes will be significantly increased when the engine is off and will require a longer stopping distance Parking Before leaving the vehicle After coming to a complete...

Page 20: ...ctor battery specification Towing a load up any grade will significantly affect the DBP required Most paved roads and parking lots have a drainage grade to allow water to run off When operating a tow...

Page 21: ...n the right side of the fire wall The location of the CB panel may vary depending on the configuration of the vehicle ID Amp Wire Function 1 50 1 2 Main 2 10 4 Ignition 3 10 13 Instrument Panel Back u...

Page 22: ...OPERATING INSTRUCTIONS Safety Rules and Operating Instructions MT 030 60 C Page 12 PM CHECKLIST NOTE A full page copy of the Periodic Maintenance Checklist is on the Vehicle Documentation CD under the...

Page 23: ...roads Excessively wet areas Corrosive or contaminated areas Frequent loading of vehicle at near capacity Use on multiple shifts 2 Any deficiencies found during an inspection should corrected before th...

Page 24: ...Notes...

Page 25: ...Table of Contents Chapter General Maintenance Maintenance Guidelines 2 Lubrication and Fluids Chart 3 Lubrication Diagram 4 3...

Page 26: ...ammable fluids for cleaning parts Only properly trained and authorized technicians should perform maintenance or repairs to this vehicle Periodic maintenance and service must be performed on this vehi...

Page 27: ...Linkages 15 Brake pedal pivot 3 Multi purpose spray lubricant 17 Park brake handle 3 Multi purpose spray lubricant 18 Park brake cable 2 Multi purpose spray lubricant 16 Shift lever 3 Multi purpose s...

Page 28: ...Maintenance Service and Repair General Maintenance MT 030 60 C Page 4 Lubrication Diagram...

Page 29: ...used bearings 2 Adjust Front Wheel Bearings new bearings 3 Align Front Wheels 3 Front Hub Steering knuckle King Pin 4 Disassembly 4 Reassembly 4 Replace Front Wheel Bearings 5 Replace the Steering Cy...

Page 30: ...14 Install the hub cap Use a new gasket 15 Lower the vehicle 16 Remove the blocks from behind the wheels and test drive the vehicle 1 Make sure the ignition switch is in the OFF position 2 Place the...

Page 31: ...ands 6 Remove the hub cap cover bolts hub cap and gasket NOTE A new gasket is required 7 Push on the inner brake pad to force the brake pistons into the brake caliper so that the brake pads are not co...

Page 32: ...t vehicle movement Always use a lifting strap hoist and jack stands of adequate capacity to lift and support the vehicle Failure to use lifting and support devices of rated load capacity may result in...

Page 33: ...de the hub bearing assembly onto the spindle being careful not to damage the seal lip 7 Pack outer bearing with appropriate grease and install in the hub 8 Reassemble the hub to the steering knuckle u...

Page 34: ...ted here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Outer Wheel Bearing Nut 50 67 Ball Joint Clamp 28 32 38 43 Ball Joint Nuts 45 55 61 74 Hub Cap Bolts 20 2...

Page 35: ...ABLE OF CONTENTS Chapter Replace the Steering Cylinder Hydrostatic Steering 2 Remove 2 Install 2 Replace Ball Joint 2 Wheel Alignment 3 Hydraulic System 3 Hardware Torque 3 Steering Component Service...

Page 36: ...Always use a lifting strap hoist and jack stands of adequate capacity to lift and support the vehicle Failure to use lifting and support devices of rated load capacity may result in severe bodily inj...

Page 37: ...cription Foot Pounds Newton Meters Steering wheel nut 35 47 Ball Joint Clamps 28 32 38 43 Ball Joint Jam Nuts 20 25 27 34 Ball joint Nuts 17 23 23 31 WHEEL ALIGNMENT Refer to Front Axle section HYDRAU...

Page 38: ...Notes...

Page 39: ...uals Manual Part Numbers by engine model Cummins 4 5L Diesel B4 5 Operation Maintenance M7 001 49 Service M7 001 48 Taylor Dunn provides an operaror s manual with every vehicle These additional Manual...

Page 40: ...TAYLOR DUNN...

Page 41: ...tem Allow the engine to cool before starting work Confirm all pressurized fuel lines have been depressurized before opening any fuel line connection Work in a open air environment with adequate ventil...

Page 42: ...ists of the fuel tank primary fuel filter fuel pump fuel filter separator The primary fuel filter is located to the rear of the engine The fuel filter seperator is located on the left rear of the engi...

Page 43: ...TABLE OF CONTENTS Chapter Coolant Level 2 Inspection 2 Adding Coolant 2 Radiator and Hoses 2 Inspection 2 Fan Belts 2 Inspect 2 Adjust 2 Hardware Torque 3 Cooling System 8...

Page 44: ...emove the radiator cap until the engine is cool Never add cold coolant to a hot engine The sudden change in coolant tempeature may damage the engine Inspection It is not necessary to remove the radiat...

Page 45: ...Maintenance Service and Repair Cooling System MT 030 60 C Page 3 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters...

Page 46: ...Notes...

Page 47: ...TABLE OF CONTENTS Chapter Transmission Service Ford C6 DIAGNOSISAND TESTING 2 GENERALINFORMATION 2 9a...

Page 48: ...eak prevention design This should still be used DIAGNOSIS AND TESTING Troubleshooting the automatic transmission is simplified by using the proven methods of diagnosis One of the most important things...

Page 49: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 3...

Page 50: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 4...

Page 51: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 5...

Page 52: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 6...

Page 53: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 7...

Page 54: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 8...

Page 55: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 9...

Page 56: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 10...

Page 57: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 11...

Page 58: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 12...

Page 59: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 13...

Page 60: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 14...

Page 61: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 15...

Page 62: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 16...

Page 63: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 17...

Page 64: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 18...

Page 65: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 19...

Page 66: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 20...

Page 67: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 21...

Page 68: ...Maintenance Service and Repair Transmission Service Ford C6 MT 030 60 C Page 22...

Page 69: ...nternal parts used in the C6 transmission The identification tag Fig 2 is attached to the intermediate servo lower front cover bolt The first line On the tag shows the transmission model prefix and su...

Page 70: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 2...

Page 71: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 3...

Page 72: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 4...

Page 73: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 5...

Page 74: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 6...

Page 75: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 7...

Page 76: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 8...

Page 77: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 9...

Page 78: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 10...

Page 79: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 11...

Page 80: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 12...

Page 81: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 13...

Page 82: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 14...

Page 83: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 15...

Page 84: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 16...

Page 85: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 17...

Page 86: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 18...

Page 87: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 19...

Page 88: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 20...

Page 89: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 21...

Page 90: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 22...

Page 91: ...Maintenance Service and Repair Transmission Repair Ford C6 MT 030 60 C Page 23...

Page 92: ...Notes...

Page 93: ...5 Nose Reduction Box Disassembly TA267 6 Prepare Parts for Assembly 6 Cleaning 6 Drying 6 Inspection 6 Assembly 7 Bevel Pinion and Cage Assembly 7 Differential and Bevel Ring Gear Assembly 7 Main Hou...

Page 94: ...e a lifting strap hoist and jack stands of adequate capacity to lift and support the vehicle Failure to use lifting and support devices of rated load capacity may result in severe bodily injury Drain...

Page 95: ...ded by the axle manufacturer This section covers two drive axle configurations TA268 Primary reduction is ring and pinion gears with planetary gear hubs for secondary reduction Equipped with drum brak...

Page 96: ...wheel hub assembly remove planetary ring gear and wheel bearing adjusting nut 8 Remove the outer wheel bearing cone Remove the wheel hub and drum assembly It may be necessary to manually retract the...

Page 97: ...Separate the plain differential case half from the flanged differential case half 6 Remove the two differential side gears two side gear thrust washers four differential pinions four pinion thrust was...

Page 98: ...taking care to not damage the machined surfaces Do not clean ground or polished parts with water steam alkaline solution or place in a hot tank Drying Dry all parts after washing using clean rags or...

Page 99: ...rolling torque is correct install bevel pinion nut lock and bevel pinion outer nut Tighten outer nut to 350 foot pounds and bend lock tabs of nut lock to secure both inner and outer nuts ASSEMBLY Diff...

Page 100: ...des of the pinion cage gasket Install gasket on pinion cage 3 Mount reduction box case onto pinion cage Install six locknuts and washers Tighten locknuts to 110 145 foot pounds 4 Install the driven ge...

Page 101: ...nd install on spindle Take care to not let the hub and drop before the outer bearing cone is positioned on the spindle 13 Thread the wheel bearing adjustment nut onto the spindle Tighten nut to 400 fo...

Page 102: ...Maintenance Service and Repair Drive Axle MT 030 60 C Page 10 Planetary Wheel End...

Page 103: ...ight wheel studs to secure the disc to hub 8 Install O ring into the internal groove in the brake disc hub Lubricate the 0 ring and the seal journal of the brake disc hub Install hub assembly onto the...

Page 104: ...Notes...

Page 105: ...hould be handled as if they contain asbestos Refer to Appendix for recommended handling precautions 11 Only use DOT 3 brake fluid from a new sealed container DOT 3 brake fluid is corrosive and will da...

Page 106: ...rket parts containing asbestos Since this possibility exists all brake parts should be handled as if they contain asbestos Refer to Appendix C for recommended handling precautions 1 Make sure the igni...

Page 107: ...he rotor If the thickness of the rotor is less than the service limit then the rotor must be replaced Refer to the front axle section for information on removing installing the brake rotor 17 Reinstal...

Page 108: ...ormances However since the bore guides the piston movement any cylinder wall imperfection which causes the piston to catch or wedge in the bore must be taken care of If the piston cannot be properly g...

Page 109: ...side Diameter 9 030 inches 229 36 mm Drum Runout 0 010 inches 0 254 mm Measure the brake shoe lining at the thinnest point on the shoe If this is 1 16 inch or less then the brake shoe must be replaced...

Page 110: ...t listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Brake Mounting Bolts 40 54 HYDRAULIC SYSTEM The brake hydraulic system is shared by the steering hyd...

Page 111: ...TABLE OF CONTENTS Chapter Suspension Front Suspension 2 Rear Suspension 2 Hardware Torque 3 12...

Page 112: ...Maintenance Service and Repair Suspension MT 030 60 C Page 2 FRONT SUSPENSION REAR SUSPENSION...

Page 113: ...lues in the appendix Description Foot Pounds Newton Meters Rear Spring U bolts 100 Rear Spring Front Eye Front Spring Front Eye Tighten untill the spring hangers or mounting brackets are solid against...

Page 114: ...Notes...

Page 115: ...TABLE OF CONTENTS Chapter Tire Inflation 2 Tire Inspection 2 Tire Wheel Assembly 3 Remove Install 3 Hardware Torque 3 Tires and Wheels 14...

Page 116: ...dicator can be seen or any part of the tread depth is 1 16 inch or less Refer to Replace the Tire section for information regarding replacing the tire 8 Inspect for uneven tire wear on the front tires...

Page 117: ...the vehicle 1 Make sure the start switch is in the OFF position then remove the key 2 Place the forward reverse switch in the center OFF position 3 Set the park brake 4 Place blocks under the front wh...

Page 118: ...Notes...

Page 119: ...ing charged Failure to do so may result in severe bodily injury and or property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive...

Page 120: ...electrolyte will stain and corrode most surfaces Immediately and thoroughly clean any surface outside of the battery that the battery electrolyte comes in contact with Failure to clean may result in p...

Page 121: ...never be removed Removing a cap on a maintenance free battery will destroy the seals in the battery and result in premature battery failure The specific gravity of a cell is an indication of the actua...

Page 122: ...us and dangerous It contains sulfuric acid Avoid contact with skin eyes or clothing Wear rubber gloves and safety glasses while servicing batteries DO NOT INGEST This may result in severe bodily injur...

Page 123: ...v r e t n I g n i g r a h C s h t n o m 0 6 r e v O 1 0 6 d n a 0 4 n e e w t e B 2 0 4 w o l e B 6 Returning to Service 1 Make sure the ignitions switch is in the OFF position then remove the key 2...

Page 124: ...t with skin eyes or clothing Wear rubber gloves and safety glasses while servicing batteries DO NOT INGEST This may result in severe bodily injury 5 Remove the negative cable from the battery 6 Remove...

Page 125: ...ot listed here refer to standard torque values in the appendix Note Depending on options ordered with the vehicle the battery may have either a post or stud terminal Description Inch Pounds Newton Met...

Page 126: ...Notes...

Page 127: ...Chapter Wire Diagrams 16 CONTENTS Wire Diagram Chassie P1 2 Wire Diagram Chassie P2 3 Wire Diagram Engine Shutdown 4...

Page 128: ...Wire Diagrams Wire Diagrams MT 030 60 C Page 2 WIRE DIAGRAM CHASSIE P1 Note A fill size diagram is avaiable on the CD provided with the vehicle The diagram is SCH 00036...

Page 129: ...Wire Diagrams Wire Diagrams MT 030 60 C Page 3 WIRE DIAGRAM CHASSIE P2 Note A fill size diagram is avaiable on the CD provided with the vehicle The diagram is SCH 00036...

Page 130: ...Wire Diagrams Wire Diagrams MT 030 60 C Page 4 WIRE DIAGRAM ENGINE SHUTDOWN...

Page 131: ...e fluid from a new sealed container DOT 3 brake fluid is corrosive and will damage paint finishes Dispose of brake fluid in accordance with local state and federal regulations Read and follow all warn...

Page 132: ...raulics MT 030 60 C Page 2 HYDRAULIC DIAGRAM Before servicing any component in the hydraulic system the accumulator circuit must be discharged Failure to fully discharge the accumulator could result i...

Page 133: ...AL ASSEMBLY Refer to supplement M7 001 63 included on the vehicle documentation CD provided with the vehicle This supplement is provided by the valve manufaturer Contact the manufacturer for updates o...

Page 134: ...6 mm Drum Inside Diameter 9 030 inches 229 36 mm Drum Runout 0 010 inches 0 254 mm Measure the brake shoe lining at the thinnest point on the shoe If this is 1 16 inch or less then the brake shoe mus...

Page 135: ...current service and repair information go to the following web site and download manual BLN 10168 www sauer danfoss com STEERING VALVE This component is not serviceable If it is not functioning corre...

Page 136: ...Notes...

Page 137: ...e Cummins 17 Engine Cooling System 18 Engine Intake Air Cleaner 19 Exhaust Cummins Diesel 20 Frame and Body 20 Fuel System Cummins Diesel 21 Heater 22 Hitch 22 Hydraulic Fittings P1 24 Hydraulic Fitti...

Page 138: ...Replacement Parts Parts MT 030 60 C Page 2 Not available at time of printing Axle Assembly Front Refer to Steering pages for items that are grayed out...

Page 139: ...sher 12 3 500845 Hub Cap 2 4 500844 Gasket 2 5 500841 Washer 2 6 500843 Washer 2 7 500842 Nut 4 8 500849 Bearing 4 9 500850 Race 4 10 500898 Wheel Stud 10 11 500846 Hub 2 12 500851 Seal 2 13 501042 Kn...

Page 140: ...70 A11451 Bearing cage assembly 1 90 A11432 Roll pin 1 95 A10182 Inner cone bearing 1 105 A11472 Shim pac 0 165 A11484 Pinion gear assembly 1 170 A11485 Ring and Pinion gear 1 180 A11487 Pinion gear 1...

Page 141: ...p screw 12 280 A10174 Washer 12 290 A10384 Nut 12 365 TIG 2001 157 Gasket 1 370 A11468 Cap screw 11 375 A10174 Washer 11 380 A10384 Nut 11 490 A10178 Breather 1 625 A11495 Housing 1 635 A10166 Bearing...

Page 142: ...Replacement Parts Parts MT 030 60 C Page 6 Not available at time of printing Axle Assembly Rear Axles...

Page 143: ...525 A11418 Bearing race 1 530 TIG 2001 175 Gasket 1 535 A11425 Spacer 1 540 A11434 Shim 0 003 5 A11436 Shim 0 005 package of 10 4 A11437 Shim 0 010 package of 5 3 545 A11454 Seal 1 550 401602 Washer...

Page 144: ...ears Axle Assembly Rear Primary Gears Item No Part No Description Qty 35 A11480 Brake disc 1 40 A10165 Washer 4 45 A11467 Cap screw 4 50 A11481 Nut 4 100 A10182 Bearing 1 110 TIG 2001 231 Washer 1 115...

Page 145: ...6 445 401577 Nut 6 450 A11428 Key 2 455 TIG 2001 323 Gear 1 460 A10189 Nut 2 465 A10190 Locking washer 1 472 A11467 Cap screw 15 474 A11465 Nut 15 475 A11422 Bearing 1 480 A11466 Plug 1 Axle Assembly...

Page 146: ...Replacement Parts Parts MT 030 60 C Page 10 Not available at time of printing Brakes Brake Lines...

Page 147: ...Calipers 1 9 504592 Brake Hose Brake Line to Rear Axle Rear Calipers 1 10 504592 Brake Hose Brake Line to Rear Axle Front Calipers 1 11 504590 Brake Hose Rear Left Caliper 2 500576 Copper washer 2 12...

Page 148: ...liper Assembly Left 1 504480 Caliper Assembly Right 1 2 500375 Mounting Bracket 2 3 500374 Rotor 2 4 88 402 07 Bolt 7 16 Grade 8 4 88 402 28 Nut Reversable Lock 4 5 88 401 77 Bolt Caliper Mounting 4 6...

Page 149: ...Brake 1 500022 V6 Mounting Bracket 1 500039 Linkage Hand Lever to bellcrank 2 77923 Drum Park Brake 1 CL 999378 2 Shoe Park Brake set of two shoes 1 505661 Brake Assembly includes the following 1 Bel...

Page 150: ...CAB WINDSHIELD FRNT ROUNDE 1 500317 12 CAB INSULATION TOP REAR 2 500317 4 WEATHER STRIP WINDOWS 35 500604 CAB STRIKER BOLT 2 500624 TRIM SEAL FRNT CAB LOW 5 500629 CAB SEAL GASKET BOTTOM CAB 7 502584...

Page 151: ...RS LH 1 500603 DOOR LATCH RH 1 500602 DOOR LATCH LH 1 500605 DOOR LATCH LINK 1 500606 DOOR LATCH LINK CLIP 2 500607 BRKT DOOR LCH 2 500630 DOOR STOP CHAIN 1 501324 TUBING 1 I D VINYL 84 502634 TRIM SE...

Page 152: ...AKER 15A 2 500788 Mount Circuit breaker 2 500789 Buss Bar 4 holes 1 500790 Buss Bar 3 holes 1 500791 Buss Bar 2 holes 1 502496 Accessory Relay 1 500560 Switch Hour Meter 1 500350 18 HARNESS INSTRUMENT...

Page 153: ...on Not Available Engine Cummins Item No Part No Description Qty 503830 ENGINE CUMMINS B4 5 C 80HP 1 505499 Bracket Frame Mounting 2 507014 Bracket Engine Mounting Right 1 507015 Bracket Engine Mountin...

Page 154: ...11 A Mount Radiator 88 401 31 Nut 88 401 40 Washer Flat 88 401 41 Washer Split Lock 4 507016 Shroud Fan 1 5 500103 FX Radiator 1 6 500262 Cap Radiator 13 psi 1 7 500130 Kit Overflow Reservoir 1 01 900...

Page 155: ...3 500805 7 A Assembly Air Filter 1 67 500 01 Element Air Filter 1 4 98 550 15 Hose Coupling 1 5 504623 Fitting Ait Intake 1 6 K1T 700 97 Clamp 2 7 K1T 701 23 Duct Intake 1 8 K1T 700 97 Clamp 2 9 50427...

Page 156: ...00624 Gasket Left Rear Per Foot 500975 Gasket Right Rear Per Foot 500539 Bracket Shifter Mounting 1 90 160 70 Driver Seat 1 500284 B Passenger Seat 1 88 401 31 5 16 NC HEXNUT GR8 4 88 401 40 5 16 FLW...

Page 157: ...cket Fuel Filler 1 3 500023 A Fuel Tank includes 6 and 9 1 500024 A BRACKET FUEL TANK 18 GAL 1 4 500201 Adaptor 1 5 504087 Adaptor 1 6 Part of Fuel Tank Pickup Tube 1 7 500201 Adaptor 1 8 99 803 01 Fu...

Page 158: ...E 5 8 GENL PRP 350 PSI RED Per Foot 4 2777647 Cable Heater Valve 1 500617 CAB HEATER VENT 1 500661 CLAMP HOSE 10 6 502028 Y CONNECTOR 5 8 HOSE 2 502549 HEATER DEFROSTER KIT 1 94211 VALVE 1 Illustratio...

Page 159: ...Replacement Parts Parts MT 030 60 C Page 23 Not available at time of printing...

Page 160: ...Not available at time of printing Hydraulic Fittings P1 Before servicing any component in the hydraulic system the accumulator circuit must be discharged Failure to fully discharge the accumulator cou...

Page 161: ...alve Solenoid 1 18 See P3 Filter 1 19 504624 HOSE ASSY CHG V TO BK V 1 20 504626 HOSE ASSY CHG V TO BK V 1 21 504627 HOSE ASSY CHG V TO ACCUM 1 22 504628 HOSE ASSY CHG V TO ACCUM 1 23 504629 HOSE ASSY...

Page 162: ...Replacement Parts Parts MT 030 60 C Page 26 Not available at time of printing Hydraulic Fittings P2...

Page 163: ...RB 2 40 504110 RUN TEE STR THD O RING 1 41 201208 ADAPTOR 1 2 JIC X 12 SAE ORB 2 42 K1T 700 63 8 ORING TO 6 JIC 90 DEG 1 43 K1T 700 79 Plug Pressurre Gauge Outlet 44 504110 RUN TEE STR THD O RING 1 45...

Page 164: ...Not available at time of printing Hydraulic Fittings P3 Before servicing any component in the hydraulic system the accumulator circuit must be discharged Failure to fully discharge the accumulator cou...

Page 165: ...Filter Assembly 1 K1T 700 50 Nipple 3 4 to tank 1 7 99 528 00 Replacement Filter Element 1 8 TTI 201336 Gauge Filter 1 9 Adaptor 3 4 Pipe 1 2 Pipe 1 10 K1T 700 66 Hose per foot K1T 700 53 Hose Barb 2...

Page 166: ...Coolant Temperature 1 6 502452 Gauge Volts 1 7 500546 Gauge Fuel 1 8 500537 Gauge Hour Meter 1 9 71 039 35 Horn Switch 1 10 Heater Switch 1 11 See Heater Cable Heater Water Valve 1 12 500639 Wiper Swi...

Page 167: ...2 500181 Taillight 2 3 500180 Backup Light 2 4 504420 Reflector Front Round 2 5 502142 Reflector Side Red 2 6 502143 Reflector Side Amber 2 7 See Instrument Panel 8 502321 Bulb Shift Light 1 502321 Bu...

Page 168: ...ot shown 1 2 88 400 03 Bolt 1 88 400 90 Washer 2 88 400 75 Nut 1 3 504536 Clevis Hand Throttle 1 4 61410 57 Cable Hand Throttle 1 5 61675 Clamp 1 6 4 277578 Cable Throttle 1 7 61675 Clamp 1 8 96 852 0...

Page 169: ...o Part No Description Qty 72 017 16 Stereo 1 72 017 17 Speaker set 2 1 72 017 18 Antenna 1 K1T 700 22 Speaker Box 2 K1T 700 24 Speaker grill 2 K1T 700 25 Cover Ring Speaker 4 K1T 700 23 Mounting Brack...

Page 170: ...ball joint 4 19 88 527 16 Cotter Pin 2 20 21 86 510 00 Clamp Ball Joint 2 22 18 000 11 Ball Joint Left Thread 1 18 000 10 Ball Joint Right Thread 1 23 201030A Steering Cylinder 1 24 201032 Jam Nut 2...

Page 171: ...Leaf 2 2 K1T 700 13 Bushing Spring Eye Bronze 2 3 500046 U bolt 2 88 402 75 Nut U bolt 4 88 402 85 Washer 4 4 500045 Plate U bolt 2 5 88 402 94 Bolt Spring Eye rear 2 K1T 700 11 Bolt Spring Eye front...

Page 172: ...506319 Plate U bolt 2 5a K1T 700 12 Bolt Spring Eye Front w grease fitting 2 5b 88 402 94 Bolt Spring Eye Rear 2 88 403 10 Washer 8 88 403 05 Nut 4 6 500012 Spring Mount Right Rear 2 7 500008 Spring...

Page 173: ...o Radiator 1 503829 Fitting Radiator Transmission Cooler 2 Shifter Assembly 1 504092 Switch Reverse Neutral 1 504746 Shift Rod 1 K1T 700 28 Rod End 1 K1T 700 29 Seals Rod End 2 16 061 00 Spacer Rod En...

Page 174: ...Replacement Parts Parts MT 030 60 C Page 38 Not available at time of printing Transmission Components p1...

Page 175: ...Replacement Parts Parts MT 030 60 C Page 39 Not available at time of printing Transmission Components p2...

Page 176: ...Replacement Parts Parts MT 030 60 C Page 40 Not available at time of printing Transmission Components p3...

Page 177: ...Replacement Parts Parts MT 030 60 C Page 41 Not available at time of printing Transmission Components p4...

Page 178: ...Part No Description Qty 503259 Wheel Assembly Fron Foam Filled 2 503343 Wheel Assembly Front 650 x 10 500164 Tire 6 50 x 10 includes tube 500972 Wheel 10 x 5 5 503260 Wheel Assembly Rear Foam Filled 2...

Page 179: ...ted Torque Limits for Standard Hardware 2 Hardware Identification 2 Standard Head Markings 2 Hex Bolts 2 Other Bolts 2 Hex Nuts 3 Hex Lock Nuts stover 3 Other Nuts 3 Generic Torque Values 4 Appendix B...

Page 180: ...ware used If a grade 2 nut is used on a grade 8 bolt use grade 2 torque value NOTE Toque values specified are for clean dry threads Hex Bolts S A E Grade 8 L 9 APPENDIX A SUGGESTED TORQUE LIMITS FOR S...

Page 181: ...ed as S A E Grade 2 Lock nuts use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no mar...

Page 182: ...plated threads in noncritical steel assemblies of the same hardess specification Reduce torque approximately 10 15 for lubricated threads Refer to the service section assembly procedure for critical...

Page 183: ...00 398 30 2 00 3 50 540 Metric Foot Pounds Grade N m Dia Pitch 4 6 8 8 10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14...

Page 184: ...um cleaner or any alternate method approved by OSHA to minimize the hazard caused by airborne asbestos fibers and brake dust Do not grind sand break or chisel the brake pads shoes as this will cause u...

Page 185: ...Model B 1 00...

Page 186: ...Taylor Dunn Mfg 2114 W Ball Rd Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 0504 Visit our Website www taylor dunn com...

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