Taylor-Dunn Tiger TC-030-60, Operation, Maintenance, And Replacement Parts Manual

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Maintenance, Service, and Repair
Drive Axle: MT-030-60-C
Page 8
Main Housing and Pinion Cage Assembly
1. If assembling a TA267; skip to step #5.
2. If assembling a TA268; apply a light film of sealing
compound to both sides of the pinion cage gasket.
Install the gasket and pinion cage assembly in main
housing half bore.
3. Press bevel pinion oil seal to bottom of bore in bevel
pinion oil seal cover. Apply a 1/8 inch diameter bead
of silicone gasket compound to the pinion cage/seal
cover mounting surface. Install the cover and seal
on the pinion cage.
4. Install six pinion cage capscrews and washers.
Tighten capscrews to 130-165 foot pounds. This
completes the main housing and pinion cage
assembly, skip to next section.
5. If assembling a TA267; apply silicone sealant sealing
compound to both sides of the pinion cage gasket.
Install the gasket and pinion cage assembly in main
housing half bore.
Nose Reduction Box Assembly - TA267
1. Press input shaft oil seal to bottom of bore in
reduction box case.
2. Apply a light film of sealing compound to both sides
of the pinion cage gasket. Install gasket on pinion
cage.
3. Mount reduction box case onto pinion cage. Install
six locknuts and washers. Tighten locknuts to 110-
145 foot pounds.
4. Install the driven gear thrust washer and driven gear.
5. Install driven gear inner nut and torque to 350 foot
pounds. Install driven gear nut lock and outer driven
gear nut. Torque outer nut to 350 foot pounds and
bend tabs of nut lock over inner and outer nut.
6. Press new input shaft bearings and onto input shaft.
Remove the snap ring from OD of the outboard input
shaft bearing. Install the outboard input shaft bearing
to input shaft snap ring. Install the input shaft and
bearings into bore of the reduction box case.
7. Apply silicone sealant to mounting face of reduction
box case. Install reduction box cover, two reduction
box dowels, fifteen reduction box cap screws, fifteen
lock washers, and fifteen nuts. Torque nuts to 40-55
foot pounds.
8. Install the outboard input shaft bearing OD snap ring.
Apply silicone sealant to mating face of input shaft
bearing cap and install cap on reduction box cover.
Install fout cap capscrews and lockwashers. Torque
to 35-50 foot pounds.
9. Install input flange, washer, and nut on the input shaft.
Torque nut to 200-275 foot pounds.