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Taylor-Dunn BIGFOOT B5-440-36, Operation, T Roubleshooting And Replacement Parts Manual

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Taylor-Dunn BIGFOOT B5-440-36 Operation, T Roubleshooting And Replacement Parts Manual Download Page 73

Motor Controller

Page  73

MB-440-01

B5-440-36 / B5-440-48

REPAIR/PROGRAMMING

Repairs

There are no internally serviceable components in the motor speed controllers. If a controller is faulty then it must 
be replaced.

Note: Opening or disassembling a controller will void the controller warranty.

Programming

Must refer to supplementary instructions that were included with Sevcon Gen4™ AC Handsets before attempting 

to program any settings. 

This section is one section of a complete service 

manual. Before starting any procedure, read all 

warnings and instructions that are located in the 

Service Guidelines chapter.

WARNING

HARDWARE TORQUE

If hardware is not listed here, refer to standard torque 
values in the appendix.

Description 

Inch Pounds 

Newton Meters

Terminal stud 

 

85 

 

9.6

Program Connector is located under the rear deckboard on the 

Motor Speed Control Panel

Summary of Contents for BIGFOOT B5-440-36

Page 1: ...st Way To Go About Your Business TAYLOR DUNN Serial numbers Starting 193200 Ending See Introduction Chapter MANUAL MB 440 01 Operation Troubleshooting and Replacement Parts Manual Models B5 440 36 B5...

Page 2: ...acement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 9 30 2014 Revision A 9 30 2014 contents subject to change with...

Page 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Page 4: ...n invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and internation...

Page 5: ...Contents Introduction 7 Service Maintenance Guidelines 13 Special Tool List 17 Lubrication 21 Front Axle 25 Drive Axle GT 33 Steering 43 Brakes 51 Motor 59 Tires Wheels 65 Motor Controller 71 Suspens...

Page 6: ...Notes...

Page 7: ...nd instructions that are located in the Service Guidelines chapter WARNING Introduction About This Manual 8 Who Should Read This Manual 8 Replacement Parts 8 How To Use This Manual 8 Conventions 9 Sig...

Page 8: ...cement parts intended for use on your vehicle Taylor Dunn components are designed and tested for use on specific Taylor Dunn model vehicles Only use the correct Taylor Dunn replacement components for...

Page 9: ...e NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined as the vehicle compo...

Page 10: ...ead acid batteries Of the Operator A vehicle shall not be operated until the operator has successfully completed an operator training course provided by the owner of the vehicle The operator is respon...

Page 11: ...del and serial numbers are shown in the illustrations below WEB SITE REGISTRATION Registering on the Taylor Dunn web site will give you access to a wealth of information about your vehicle and the ent...

Page 12: ...Notes...

Page 13: ...procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Service Maintenance Guidelines Service Maintenance Guidelines Read Me First Maintenance Guidelin...

Page 14: ...hains attached to the left and right side of the vehicle Failure to properly support the vehicle may result in the vehicle tipping over causing severe bodily injury and or property damage WARNING The...

Page 15: ...pacity and safe machine operation shall not be performed by the customer or user without manufacture s prior written authorization where authorized modifications have been made the user shall ensure t...

Page 16: ...Notes...

Page 17: ...a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Special Tool List Special Tool List Tool List 18 C...

Page 18: ...inion Seal Installation Tool Used to install the pinion seal on all vehicles equipped with the Power Traction primary reduction and a pinion brake or speed sensor 41 532 50 Chain Case Centering Tool U...

Page 19: ...Purchase from any local electronics distributor 41 350 13 Disc Brake Boot Installation Tool Assists in installing the rubber boot onto the disc brake piston 75 442 55 Pin Removing Tool Removes pins f...

Page 20: ...nd or Low Brake Pedal Air in brake lines Bleed brake system Master cylinder fluid level low Fill master cylinder and bleed system Brake pedal linkage out of adjustment Adjust linkages Hard Brake Pedal...

Page 21: ...rvice manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Lubrication Lubrication and Fluids Chart 22 Hazardous Waste Dis...

Page 22: ...al of hazardous waste products Assembly Component Capacity Lubricant Front Axle 3 Wheel Bearings 2 NLGI Grade 2 lithium high temp Bearing Grease Refer to procedure later in this section 4 King Pin 4 N...

Page 23: ...RAM Drive Axle Lubrication Note The transaxle is mounted at an angle in the vehicle The transaxle must be level when checking oil level This will require rasing the rear of the vehicle until the trans...

Page 24: ...p through the seal so that the pressure does not pop the seal out of the hub 6 Inject grease until a small amount is extruded through the lip around the tool 7 Wipe off any excess grease Front Axle wi...

Page 25: ...rvice Guidelines chapter WARNING Front Axle Front Axle Remove 26 Install 26 Assemble Complete Axle 27 Inspect Front Wheel Bearings 28 Adjust Front Wheel Bearings 28 Front Wheel Alignment 29 Replace St...

Page 26: ...ck mounting bolt nuts DO NOT REMOVE 4 Install the 8 spring mounting bolts spacers and 2 lower spring mounting plates 5 Tighten the steering rack mounting bolt nuts 6 Install the steering coupler to th...

Page 27: ...all joints 8 Tighten ball joint nuts to torque specified at the end of this section 9 Place the upper axle beam onto the assembly 10 Tighten the kingpin nuts so that there is no vertical play in the k...

Page 28: ...el s off of the ground and support with jack stands 2 While rotating the wheel tighten the front axle nut until the wheel is difficult to rotate 3 Continue to rotate the wheel for 5 compete revolution...

Page 29: ...uts 8 Remove the left front wheel 9 Clamp a straight edge across the face of the wheel hub 10 Adjust the driver left side steering link so that the straight edge is parallel to the center line of the...

Page 30: ...9 Install the ball joint and tighten nut to torque specified at the end of this section 10 Pack wheel bearings with grease 11 Install the rear bearing and new grease seal 12 Install the hub onto the s...

Page 31: ...f the vehicle and support with jack stands 4 Remove the tire wheel assembly from the hub Refer to the Tire Wheel section for information regarding removing the tire wheel assembly 5 Remove the hub dus...

Page 32: ...ICATIONS King Pin Bushings Ream or broach to 0 8755 0 08765 inches 22 2377 22 2631 mm Toe In 0 to 0 25 inches 6 3 mm HARDWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Lock Nut 43 47 58...

Page 33: ...nes chapter WARNING Drive Axle GT Drive Axle GT Check Oil Level 34 Change Oil 34 Axle Assembly 35 Remove 35 Install 35 Axle Shaft 36 Remove 36 Install 36 Rear Hub Rotor Bearings 37 Motor Remove 37 Pri...

Page 34: ...drain until level with the bottom of the opening 8 Replace the fill level plug 9 Reconnect the batteries 10 Remove the blocks from the wheels This section is one section of a complete service manual B...

Page 35: ...angers and the frame spring eye 6 Slowly raise the frame until the spring bolts can be removed then rase the frame high enough to roll the axle assembly out from under the vehicle 7 Lower the frame to...

Page 36: ...eusing the original bolts could cause loss of brakes resulting in severe bodily injury and or property damage WARNING Install 11 Install in reverse order or removal a Lubricate the bearing external O...

Page 37: ...ehind the wheels release the park brake and test drive This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the...

Page 38: ...t this time 11 Mark the gear case position in relation to the 3rd member housing so that it will be reassembled in the same position 12 Remove the six retaining bolts holding the gear case to the 3rd...

Page 39: ...r and then remove the differential assembly do not allow the nuts to rotate 11 Install the pinion gear Re shim if required Refer to Pinion Bearing Preload procedure Roll Pin Disassemble 1 Remove the t...

Page 40: ...s Note To move the ring gear closer to the pinion Loosen the housing carrier bearing race ring nuts and tighten the cover carrier bearing race ring nut equally Note To move the ring gear away from the...

Page 41: ...nce in millimeters from the rear of the drive housing to the face of the pinion gear see illustration Once a shim has been selected and the pinion gear is installed confirm that E D B DV Set Pinion Be...

Page 42: ...29 Drain plug 21 25 28 4 33 Gear case to 3rd member 18 20 24 4 27 3rd Member cover bolts 40 50 54 67 5 Axle hub bolt 275 392 Note Special Washers The washers for the primary gear case housing and carr...

Page 43: ...eering Inspect Ball Joints 44 Front Wheel Alignment 44 Replace Ball Joint 44 Replace Upper Steering Shaft 45 Remove 45 Install 45 Replace Lower Steering Shaft 46 Inspect 46 Remove 46 Install 46 Replac...

Page 44: ...se the parking brake and test drive REPLACE BALL JOINT Note In many cases the removal of a ball joint may cause damage to the ball joint It is recommended that if a ball joint is removed then it shoul...

Page 45: ...ghly clean all components 2 If bushings were removed install the upper and lower steering shaft bushings into the housing 3 Lightly grease the two bushings 4 Insert the shaft up into the housing 5 Ins...

Page 46: ...in the straight ahead position 3 Position the steering wheel in the straight ahead position 4 Install the coupler onto the 90 gear output shaft aligning the machined flat on the shaft with the slot in...

Page 47: ...6 Using a soft face hammer tap the lower coupler off of the output shaft Note If couplers too tight drive a small wedge into the coupler slot to spread it slightly apart Install 1 Thoroughly clean al...

Page 48: ...tly apart 8 Remove the steering rack from the axle assembly Install 1 Thoroughly clean all components 2 Place the steering rack into the axle assembly with the input shaft closest to the bottom plate...

Page 49: ...on 3 Lightly grease the steering wheel splines and install the replacement steering wheel orientated as shown in the illustration 4 Tighten the steering wheel nut to torque listed in the Hardware Torq...

Page 50: ...8 MB 440 01 HARDWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Jam Nut 20 30 27 40 Ball Joint Lock Nut 43 47 58 63 Coupler Pinch Bolt 30 35 40 47 Coupler Pinch Bolt Jam Nut 25 30 34 40 S...

Page 51: ...Service Guidelines chapter WARNING Brakes Brakes General Guidelines and Safety 52 Front Brake 53 Service Limits 53 Inspection 53 Replace Pads 53 Rear Brake 54 Service Limits 54 Inspection 54 Replace...

Page 52: ...there is the possibility that the original brake pads shoes were replaced with aftermarket pads shoes containing asbestos Since this possibility does exist the brake pads shoes should be handled as i...

Page 53: ...move fluid from the master cylinder until it is 1 2 full 3 Raise the front of the vehicle and support with jack stands 4 Remove the tire wheel assembly Refer to Tires and Wheels section for informatio...

Page 54: ...2 full 3 Raise the rear of the vehicle and support with jack stands 4 Remove the tire wheel assembly Refer to Tires and Wheels section for information on removing the tire and wheel assembly 5 Remove...

Page 55: ...piston o ring from inside of the brake body 4 Inspect and replace parts as required 5 Lubricate the brake parts with clean brake fluid from a sealed container 6 Install the O rings into the brake bod...

Page 56: ...at there is still air in the brake lines 10 Repeat this process with each of the other wheels Note When finished top off the master cylinder with fluid See Check Master Cylinder Fluid for information...

Page 57: ...master cylinder cap and remove the cap 2 Add brake fluid from a new sealed container to the master cylinder until it as the maximum level line molded in the reservoir The brake pads and rotor should...

Page 58: ...appendix Description Foot Pounds Newton Meters Brake Body Bolts 11 14 9 SERVICE LIMITS Description Imperial Metric Disc brake Pad minimum lining 00625 inch 1 58 millimeter Front rotor minimum thickne...

Page 59: ...Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Motor Motor Identification 60 Remove Install 60 Inspect Testing 60 Bea...

Page 60: ...pe on the rear motor housing and listen to the bearing noise A faulty bearing will typically sound like a high pitch grinding noise or squeal Electrical Testing Electrical testing for the motor is inc...

Page 61: ...ervice Guidelines chapter WARNING Refer to illustration of exploded motor found later in this section 1 Mark where the front end housing 3 rear motor housing 4 and the stator 2 are aligned in relation...

Page 62: ...pening on rubber seal 11 and insert the rubber seal see illustration NOTICE 5 Set the stator 2 into the rear housing 4 Note Be sure the parts are properly aligned using previously made marks on both t...

Page 63: ...Motor Page 63 MB 440 01 B5 440 36 B5 440 48...

Page 64: ...If hardware is not listed here refer to standard torque values in the appendix Description Inch Pounds Newton Meters Bolt Drive End Bell 87 9 83 Bolt Bearing Plate 74 8 36 Bolt Speed Sensor 9 1 02 Bol...

Page 65: ...procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Tires Wheels Tires Wheels Inflation 66 Air pressure 66 Tread Wear 67 Rotation 67 Changing Tire W...

Page 66: ...ing pulling to the left or right Only check the tire pressure when the tire is cold When checking tire pressure you must check all tires including your spare tire The correct tire size and pressure ca...

Page 67: ...g any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Use the pattern shown below for a vehicle with spare tire Right Rear to Right Front Right...

Page 68: ...provided with your tire replacement equipment 7 Inflate the tire to the proper pressure and check for leaks 8 Install the valve stem cap This section is one section of a complete service manual Befor...

Page 69: ...ction for information on removing the tire from the wheel It is recommended to repair a tire with a combination vulcanized plug and internal patch Tire repairs should only be performed by personnel tr...

Page 70: ...Notes...

Page 71: ...any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Controller Motor Controller Remove Install 72 Inspect 72 Receptacles 72 Base Plate 72...

Page 72: ...to the studs and torque per specification listed in the table at the end of this section Note DO NOT allow the wires to rotate while torquing the bolts see notice above 5 Install silicon dielectric g...

Page 73: ...y instructions that were included with Sevcon Gen4 AC Handsets before attempting to program any settings This section is one section of a complete service manual Before starting any procedure read all...

Page 74: ...Notes...

Page 75: ...a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Suspension Suspension Front Springs 76 Remove 76...

Page 76: ...ote If a left or right side spring is replaced it is recommended to replace the opposite side at the same time Note All spring bushing should be replaced when replacing a spring Note When replacing th...

Page 77: ...ons that are located in the Service Guidelines chapter WARNING Batteries Batteries General Guidelines and Safety 78 Cleaning 79 Charging 79 Watering 79 Testing 80 Specific Gravity 80 Storing 80 Storag...

Page 78: ...and or property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive object onto the battery A conductive object that comes in conta...

Page 79: ...te level in a battery rises while charging and will be close to its highest level after the end of a charging cycle It is recommended to fill the battery at the end of a charging cycle If the electrol...

Page 80: ...procedure read all warnings and instructions that are located in the Service Guidelines chapter and beginning of this section WARNING DO NOT attempt to test the specific gravity of a sealed battery Re...

Page 81: ...wrench disconnect the cables from the battery to be removed 2 Using a battery lifting strap remove the battery from the vehicle 3 Inspect the battery compartment for corrosion If there is significant...

Page 82: ...Notes...

Page 83: ...ection is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Wire Diagram Wire Diagram...

Page 84: ...other Taylor Dunn vehicle diagrams can be downloaded from the Taylor Dunn web site at www taylor dunn com Listed below are the available diagrams as of the revision date of this manual SCH 00001 B4K4...

Page 85: ...read all warnings and instructions that are located in the Service Guidelines chapter WARNING Hardware Information Hardware Information Torque Guidelines for Standard Hardware 86 Hardware Identificat...

Page 86: ...lt use grade 2 torque value Hardware Identification Hex Head Bolts and Screws The grade of SAE bolts and screws are identified by markings on the head as illustrated to the right The grade of a metric...

Page 87: ...ck nuts use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no markings are to be treate...

Page 88: ...50 16 192 297 420 390 7 8 9 278 429 593 565 14 306 473 818 625 1 8 416 644 909 850 14 466 721 1018 930 1 1 8 7 590 794 1287 1700 12 662 891 1444 1850 1 1 4 7 832 1120 1817 2950 12 922 1241 2012 3330 I...

Page 89: ...6 8 8 10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14 1 38 55 12 1 25 71 1 50 68 1 75 24 64 118 14 1 50 111 2 00 38 103...

Page 90: ...procedure for information regarding proper hardware torque All hardware should be inspected for thread damage or corrosion prior to reassembly If any evidence of damage is found then the hardware shou...

Page 91: ...tions are not included in the standard manual Replacement Parts Ordering Parts for Your Vehicle 92 Taylor Dunn Web Site Information 92 Axle Assembly Front 94 Axle Shaft Assembly Rear 96 TransAxle Asse...

Page 92: ...not include special order options that may have been ordered for your vehicle To identify special order options refer to the original vehicle sales order Any special order options will have a K letter...

Page 93: ...t Parts Page 93 Not available at time of printing MB 440 01 B5 440 36 B5 440 48 My Vehicle information Serial Number Date Purchased Date Delivered Dealer Purchased From Salesman Name My local Parts De...

Page 94: ...Replacement Parts Page 94 MB 440 01 B5 440 36 B5 440 48 AXLE ASSEMBLY FRONT...

Page 95: ...t No brakes 0 or 1 14 010 11 Steering Knuckle Right No brakes 0 or 1 9 10 PKIT 00051 Kit King Pins and Bushings 2 11 PKIT 00051 Thrust Bearing 2 12 PKIT 00051 7 8 SAE Flat Washer 2 13 88 527 14 Cotter...

Page 96: ...Replacement Parts Page 96 MB 440 01 B5 440 36 B5 440 48 AXLE SHAFT ASSEMBLY REAR...

Page 97: ...2 3 41 490 11 Disc brake rotor 2 4 41 172 21 Hub 2 5 88 268 63 Flat washer 2 6 88 268 30 7 8 14 x 1 5 Bolt grade 5 2 7 96 329 10 Wheel stud 10 8 96 327 10 3 8 X 3 4NF Grade 5 with thread lock 8 9 89...

Page 98: ...le in increments of 05mm starting at 3 9mm 3 9mm spacer is part number GT 3287213 Add 10 to the part number for every 0 05mm over 3 9 For example if 4 55mm is needed 4 55 3 9 65mm over 0 65 05 13 13 1...

Page 99: ...housing 1 12 GT 72019 Seal 1 13 GT 3287183 Ring and pinion gear set 1 14 GT 3297193 Differential case cover 1 15 GT 3287133 Adjusting ring 2 16 GT 70417 Fill Level plug 1 17 GT 3287113 Differential ho...

Page 100: ...Replacement Parts Page 100 MB 440 01 B5 440 36 B5 440 48 36 Volt System 48 Volt System BATTERY...

Page 101: ...0AH T 605 77 044 10 195AH Maintenance free Note requires special charger 77 047 00 260H T 145 77 047 80 260H T 145 Moist charge dry 77 051 00 160AH Gel Note requires special charger Not Shown 77 201 7...

Page 102: ...T 3 16 1 9 99 605 12 Brake Line Rear Right 1 10 99 603 20 Brake Line Rear Left 1 11 99 591 00 Tee 3 16 x 18 pipe 2 12 500552 Switch Brake Regen 1 13 71 110 00 Switch Brake Lights 1 14 99 606 06 Brake...

Page 103: ...er Cylinder Item No Part No Description Qty 1 88 080 14 Bolt 5 16 X 1 1 2 NC Hex Head 2 2 99 511 20 Master Cylinder includes item 3 1 3 99 511 52 Cap Seal Master Cylinder 1 99 511 53 Cap Master Cylind...

Page 104: ...88 01 Bleeder adaptor 2 7 99 588 00 Bleeder valve 2 8 See rebuild kit Brake pad Inner 2 9 See rebuild kit Brake pad Outer 2 Not Shown 41 886 00 Plug 1 8 Pipe Hex Socket 2 88 069 82 Nut Brake bolt 4 41...

Page 105: ...g included in rebuild kit 2 3 41 348 58 Spacer included in rebuild kit 4 4 41 350 28 1 Mounting Bracket 2 5 41 350 91 Secondary Plate 2 6 88 067 21 Bolt 4 88 069 82 Nut 4 7 See rebuild kit Brake pad O...

Page 106: ...ncluded with the charger Standard Single Phase AC wire Color Codes as of 2010 Note Older systems may use a alternate color code Refer high voltage wiring repairs to a qualified technician United State...

Page 107: ...107 10 Harness Portable Charger 0 or 1 JF3 86181 00 00 Receptacle Portable Charger 0 or 1 98507 05035 00 Screw 2 90157 05M19 00 Screw 2 92907 05600 00 Flat Washer 4 92907 05100 00 Lock Washer 4 95 91...

Page 108: ...cement Parts Page 108 MB 440 01 B5 440 36 B5 440 48 CONTROL SYSTEM MOTOR SPEED 62 400 38 AC Controller 24 48V 300A 79 829 15 Fuse 330A System 62 400 47 AC Controller 36 48V 450A 79 829 10 Fuse 500A Sy...

Page 109: ...818 06 8X1 2 PN Head Screw 2 5 71 300 02 Line Contactor SW180 140 24V 1 71 300 01 Bracket Mounting SW180 SERIES 1 88 838 06 14X1 2 PN Head Screw 2 6 79 829 15 Fuse 330A System 0 or 1 79 829 10 Fuse 50...

Page 110: ...039 11 High Low speed Switch 1 4 94 305 24 Dash Panel 1 94 305 25 Backing Plate 1 5 74 009 00 Battery Status Indicator pictured 1 74 010 00 SmartView Gauge optional 1 6 71 039 11 Light Switch 1 7 71 0...

Page 111: ...vehicle White Blue 1 4 94 313 00 Battery WARNING 1 5 94 384 17 Do Not Spray WARNING 1 6 94 319 00 Battery Disconnect 1 7 94 320 10 Roll Over WARNING 1 8 94 384 14 When leaving vehicle WARNING 1 9 94...

Page 112: ...Replacement Parts Page 112 MB 440 01 B5 440 36 B5 440 48 ELECTRICAL MISCELLANEOUS 7...

Page 113: ...d 5 8 ID 265 mounting hole 96 631 00 not shown Clamp Rubber Lined 3 4 ID 96 631 10 shown Clamp Rubber Lined 1 0 ID 96 631 15 not shown Clamp Rubber Lined 1 1 2 ID 7 62 034 90 Throttle Module 1 Not Sho...

Page 114: ...Replacement Parts Page 114 MB 440 01 B5 440 36 B5 440 48 FRAME AND BODY P1...

Page 115: ...NUT 1 4 20 X 150 MAX 4 6 96 000 15 Tie Down Zinc Plate 4 7 00 500 02 Front Cowl 1 8 See Brakes Parking Park Brake Lever 9 79 511 00 Cord Holder 1 79 530 00 Bushing AC Cord 79 575 09 Charger AC Cord X...

Page 116: ...Replacement Parts Page 116 MB 440 01 B5 440 36 B5 440 48 FRAME AND BODY P2...

Page 117: ...1 90 821 11 Door Window Right 1 5 91 050 14 Side Window 2 6 00 020 05 Mount Mirror 1 92 206 51 Mirror Inside 2 1 4 X 8 1 7 91 051 00 Door Left 1 91 052 00 Door Right 1 8 91 050 00 Cab 1 Not Shown 90 8...

Page 118: ...Replacement Parts Page 118 MB 440 01 B5 440 36 B5 440 48 FRAME AND BODY DROP SIDES...

Page 119: ...080 11 Screw 5 16 X 1 4 4 88 088 61 Washer 36 5 88 089 81 Lock Nut 18 6 88 100 11 Screw 3 8 X1 10 7 88 108 61 Flat Washer 20 8 88 109 81 Lock Nut 10 9 88 737 08 Pop Rivit 4 10 89 080 16 Hex Bolt 12 1...

Page 120: ...o Description Qty 97 800 69 Backing Plate installed on inside of frame 1 88 140 14 1 2NC x 1 1 2 Hex bolt 4 88 148 61 1 2 Flat Washer on all hitch options 4 88 148 62 1 2 Split lock washer 4 88 149 80...

Page 121: ...r 2 71 650 18 Reflector Amber cowl only 0 or 2 72 005 09 2 Light Grommet 2 Not Shown 71 900 40 Electronic Flasher for LED 12 V 1 71 141 23 Turn Signal Switch 1 98 330 50 Insulator Turn Signal Switch 1...

Page 122: ...Replacement Parts Page 122 MB 440 01 B5 440 36 B5 440 48 MOTOR...

Page 123: ...7 Order kit Bearing 8 70 058 41 15 Wave Washer 1 9 70 058 41 16 Connector Speed Sensor 1 10 70 058 41 22 Bolt Bearing Plate 4 11 70 058 41 23 Bolt Speed Sensor 4 12 70 058 41 26 Bolt Terminal Block 2...

Page 124: ...Replacement Parts Page 124 MB 440 01 B5 440 36 B5 440 48 STEERING LINKAGE...

Page 125: ...6 88 108 61 Flat Washer 12 88 109 81 Nut 4 8 18 058 95 90 Degree Steering Gearbox 1 9 88 100 14 3 8 X 1 1 2 NC Hex Head Screw Grade 2 3 10 18 058 94 Steering Sleeve includes 11 1 11 Steering Sleeve Bo...

Page 126: ...nt Suspension Item No Part No Description Qty 1 96 240 00 Spring Bolt 6 2 32 214 50 Bushing 12 3 16 871 04 Spring Hanger 4 4 88 149 81 1 2 NC LOCK NUT GR5 3 5 6 85 498 00 Leaf Spring 2 7 14 010 07 Spr...

Page 127: ...scription Qty 1 16 870 10 Spring Hanger 4 2 32 213 00 Bushing Spring Eye 6 3 96 248 01 BOLT SPRING W GRS FITNG GR5 6 88 169 82 9 16 NFLOCK NUT GRADE C 6 4 96 114 00 UBOLT RD 1 2NFX2 78X6 L GR5 4 88 15...

Page 128: ...e 13 742 35 Tires 5 X 8 Monomatic Solid 4 12 012 00 13 742 13 Tire Wheel 5 7 X 8 Load Range C 4 10 083 00 13 742 12 Tires 5 7 X 8 0 Load Range C Split Rims 4 13 742 50 Tire 5X8 Soft shoe NonMark 4 10...

Page 129: ...s are known to the state of California to cause cancer birth defects and other reproductive harm There are chemicals contained in the operating systems of this vehicle that are known to the state of C...

Page 130: ...Taylor Dunn Manufacturing 2114 West Ball Road Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 0504 Visit our Website www taylor dunn com...

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