Taylor-Dunn B0-150-00 Service And Replacement Parts Manual Download

Page: 92 / 136

Chargers

Page 92

B0-015-00 and MX-016-00

MB-150-03

REMOVE/INSTALL

There are many charger options available for this

model. The different charger may have different wiring

connections.
Disconnect the batteries and make sure that the AC

power cord has been unplugged before disconnecting

any charger wires or cords.
Some charger models have disconnects close to the

charger and some have full length wire and molded

cords. When replacing chargers with full length wires and

molded cords, DO NOT cut and splice the wires or cord.

Cutting the wires or cord will void the charger warranty

and may result in incorrect operation of the charger or

premature failure.

This section is one section of a complete service

manual. Before starting any procedure, read all

warnings and instructions that are located in the

Service Guidelines chapter.

WARNING

TROUBLESHOOTING

Troubleshooting control system is not included in this

manual.
All electrical troubleshooting information is included in

a separate manual “Troubleshooting Electric Vehicles”.
The manual part number is M7-001-69 and was provided

on the original vehicle CD. A hard copy can be purchased

from your authorized Taylor-Dunn distributor or can be

downloaded from the Taylor-Dunn web site.

HIGH VOLTAGE.
Disconnect the batteries and make sure that the AC

power cord has been unplugged before disconnecting

any wires or removing the cover of the charger.
Failure to follow this instruction may result in serious

injury due to electric shock and/or property damage.

WARNING

Standard Single Phase AC wire Color Codes as of 2010.

Note: Older systems may use a alternate color

code.

Refer high voltage wiring repairs to a qualified technician

United States / Canada

Neutral: White

Hot: Black or Red

Ground: Green

IEC (Europe) and United Kingdom

Neutral: Blue

Hot: Brown

Ground: Green/Yellow

Summary of Contents for B0-150-00

Page 1: ...NG THIS VEHICLE The operator s manual contains important information regarding the safe operation of this vehicle WARNING Starting Serial Number 203801 Ending Serial Number See Introduction Chapter Se...

Page 2: ...acement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 10 25 2016 Revision E 9 17 2018 contents subject to change wit...

Page 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Page 4: ...n invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and internation...

Page 5: ...7 Service Maintenance Guidelines 13 Preventative Maintenance 17 Special Tool List 21 Tool List 22 Lubrication 25 Front Axle 29 Drive Axle D1 37 Steering 45 Brakes 55 Drive Motor 65 Tires Wheels 73 Ba...

Page 6: ......

Page 7: ...ure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Introduction About this manual 8 Who Should Read This Manual 8 How To Use This Manual 8 Conventions 9...

Page 8: ...appropriate Taylor Dunn manual Each Taylor Dunn manual references the applicable models and serial numbers on the front cover Please be aware of all cautions warnings instructions and notes contained...

Page 9: ...cle NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined as the vehicle com...

Page 10: ...rocedures and lead acid batteries Of the Operator A vehicle shall not be operated until the operator has successfully completed an operator training course provided by the owner of the vehicle The ope...

Page 11: ...re shown in the illustrations below WEB SITE REGISTRATION Registering on the Taylor Dunn web site will give you access to a wealth of information about your vehicle and the entire Taylor Dunn line of...

Page 12: ...Page 12 MB 150 03 Introduction B0 015 00 and MX 016 00 Notes...

Page 13: ...ts Service Maintenance Guidelines Service Maintenance Guidelines READ ME FIRST Maintenance Guidelines and General instructions 14 Vehicle Modifications 15 Replacement Parts 16 Using Non OEM Replacemen...

Page 14: ...chains attached to the left and right side of the vehicle Failure to properly support the vehicle may result in the vehicle tipping over causing severe bodily injury and or property damage WARNING The...

Page 15: ...for Operator Controlled Industrial Tow Tractors Paragraph 6 2 14 Modifications and additions which affect capacity and safe tow tractor operation shall not be performed without manufacture s prior wr...

Page 16: ...model Taylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe cond...

Page 17: ...located in the Service Guidelines chapter WARNING Preventative Maintenance Daily Visual Inspection 18 Pre Operation Inspection 18 Maintenance Schedule 18 Maintenance Guidelines for Severe Duty Applica...

Page 18: ...driven Rear and side view mirror adjustments Steering operation Brake operation service and park brake Tire pressure visual inspection only Proper operation of trailer hitch This section is one sectio...

Page 19: ...Inspect wheel bearings for play and noise Tighten steering shaft couplers and or U joints Every 6 Months or 500 hours All monthly items plus the following Lubricate the vehicle Inspect electrical con...

Page 20: ...PM Schedule Page 20 B0 015 00 and MX 016 00 MB 150 03 Notes...

Page 21: ...Table of Contents Special Tool List Special Tool List Tool List 22 Troubleshooting Guide 23...

Page 22: ...ovided in the vehicle service manuals 77 201 00 Battery Filler Used to safely add water to batteries Equipped with splash guard and auto shutoff when cell is full 70 440 55 Pin Removing Tool Removes p...

Page 23: ...and or Low Brake Pedal Air in brake lines Bleed brake system Master cylinder fluid level low Fill master cylinder and bleed system Brake pedal linkage out of adjustment Adjust linkages Hard Brake Ped...

Page 24: ...Tool List Page 24 B0 150 00 and MX 016 00 MB 150 03 Notes...

Page 25: ...Table of Contents Lubrication Lubrication Lubrication and Fluids Chart 26 Hazardous Waste Disposal 26 Lubrication Diagram 27...

Page 26: ...or exceeds SAE J1703 Linkages 3 Multi purpose spray lubricant Rear Transaxle 9 Drive axle 1 11 oz 30w motor oil HAZARDOUS WASTE DISPOSAL This vehicle contains various components and or fluids that ma...

Page 27: ...Lubrication Page 27 MB 150 03 B0 150 00 and MX 016 00 LUBRICATION DIAGRAM...

Page 28: ...Lubrication Page 28 B0 015 00 and MX 016 00 MB 150 03 Notes...

Page 29: ...Service Guidelines chapter WARNING Front Axle Disassemble 30 Inspect Front Wheel Bearings 31 Adjust Front Wheel Bearings 31 Front Wheel Alignment 32 Center the Steering 32 Front wheel alignment 32 Re...

Page 30: ...these procedures Replace the Steering Knuckle Replace the King Pins and Bushings NOTE The front axle does not have to be removed unless the axle beam must be replaced Refer to Front Axle Removal and...

Page 31: ...heel s off of the ground and support with jack stands 2 While rotating the wheel tighten the front axle nut until the wheel is difficult to rotate 3 Continue to rotate the wheel for 5 compete revoluti...

Page 32: ...able at the end of this section 11 Untie the steering wheel and the front wheels 12 Rotate the steering wheel from a full left turn to a full right turn and make sure that the ball joint clamps do not...

Page 33: ...1 Raise the front of the vehicle and support with jack stands 2 Remove the tire wheel assembly Refer to Tires and Wheels section for information regarding removing the tire wheel assembly 3 Remove th...

Page 34: ...the front of the vehicle and support with jack stands 2 Remove the steering knuckle Refer to Replace the Steering Knuckle for information regarding removing the steering knuckle 3 Press the king pin...

Page 35: ...ICE LIMITS AND SPECIFICATIONS King Pin Bushings Ream or broach to 0 878 0 001 Toe In 0 0 25 inches 6 3 mm HARDWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Clamp 28 32 37 9 43 4 Rod End...

Page 36: ...Front Axle Page 36 B0 150 00 and MX 016 00 MB 150 03 Notes...

Page 37: ...nstructions that are located in the Service Guidelines chapter WARNING Drive Axle D1 Check Oil Level 38 Change Oil 38 Drive Motor 39 Remove 39 Install 39 Differential Case 40 Disassemble 40 Assemble 4...

Page 38: ...rvice manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING CHANGE OIL Fluid type and capacities are listed in the lubricat...

Page 39: ...smission input shaft rubber bushing and the motor armature coupling 3 Install the rubber bushing back into the motor armature coupling 4 Lightly grease the transmission input shaft only see caution 5...

Page 40: ...he differential case cover being careful not to bend or damage the case cover flange or the sealing surface of the differential case 6 Remove the differential bearing caps and remove the differential...

Page 41: ...ate bearing with an ID bearing puller 14 While supporting the shaft and gear assembly repeat steps 12 and 13 for the opposite side bearing and remove the intermediate shaft from the housing 15 Remove...

Page 42: ...ed 9 Apply Loctite RC 609 to both sides of the intermediate bore and install new bore plugs Drive the bore plugs until they are firmly seated against the snap rings 10 Install the final drive gear ont...

Page 43: ...1 Remove the axle from the transmission 2 Drill a 1 4 inch hole about 3 4 depth of the bearing retaining ring DO NOT DRILL ALL THE WAY THROUGH THE RING 3 Using a chisel strike the ring over the drill...

Page 44: ...TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Motor terminals 7 5 9 1 10 2 12 4 Motor Mounting Bolts 6 8 8 10 5 Final Dri...

Page 45: ...hat are located in the Service Guidelines chapter WARNING Steering Inspect Ball Joints 46 Inspect Rod Ends 46 Adjust Steering Gear 47 Front Wheel Alignment 47 Replace Ball Joint 48 Replace Rod End 48...

Page 46: ...dure read all warnings and instructions that are located in the Service Guidelines chapter WARNING This section is one section of a complete service manual Before starting any procedure read all warni...

Page 47: ...aring adjuster jam nut 7 Find the center position of the steering shaft a Turn the steering shaft all of the way in one direction b While counting the rotations turn the steering shaft all of the way...

Page 48: ...st drive This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING REPLACE RO...

Page 49: ...t shaft splines steering wheel splines and the upper steering shaft bushing 8 Install the steering shaft in reverse order using a new pinch bolt Orientate the shaft so that the pinch bolt is opposite...

Page 50: ...sition 5 Lightly grease the steering wheel splines and install the replacement steering wheel orientated as shown in the illustration 6 Tighten the steering wheel nut to torque listed in the Hardware...

Page 51: ...m bearing adjuster 3 Remove the side cover pitman shaft assembly by removing the three side cover bolts and then pulling the assembly out of the housing Note The side cover pitman shaft assembly norma...

Page 52: ...he upper worm bearing on the worm shaft and install the worm shaft ball nut assembly into the housing being careful not to damage the worm shaft seal 21 Install the assembled worm bearing adjuster int...

Page 53: ...Steering Page 53 MB 150 03 B0 015 00 and MX 016 00 Exploded View of Steering Gear...

Page 54: ...5 00 and MX 016 00 MB 150 03 HARDWARE TORQUE Description Foot Pounds Newton Meters Ball Joint Clamp 28 32 37 9 43 4 Rod End Stud Nut 20 25 27 1 33 9 Rod End Jam Nut 20 25 27 1 33 9 Ball Joint Castle N...

Page 55: ...sc Brake 57 Service Limits 57 Inspection 57 Replace Pads 57 Brake Adjustment 58 Service Brake 58 Mechanical and Hydraulic Brakes 58 Adjust the Service Brake Linkage 58 Parking Brake Mechanical Brakes...

Page 56: ...er there is the possibility that the original brake pads shoes were replaced with aftermarket pads shoes containing asbestos Since this possibility does exist the brake pads shoes should be handled as...

Page 57: ...2 Remove fluid from the master cylinder until it is 1 2 full 3 Raise the front of the vehicle and support with jack stands 4 Remove the tire wheel assembly Refer to Tires and Wheels section for infor...

Page 58: ...brake and test drive the vehicle Adjust the Service Brake Linkage Do not use this procedure to adjust the brakes This procedure should only be performed when replacing any of the mechanical brake lin...

Page 59: ...d 3 Loosen the connecting rod 4 Adjust the park brake linkage so that the angle between the connecting rod and the cross shaft tab is at 60 degrees 5 Tighten the connecting rod so that all slack is re...

Page 60: ...surfaces contaminated with grease may cause the brakes to fail resulting in property damage and or severe bodily injury WARNING Replace 1 Release the park brake 2 Raise the rear wheels off of the grou...

Page 61: ...off of the end of the piston Fig 2 8 Insert the rubber boot piston into the brake body making sure that the boot is properly seated in the groove Fig 3 9 Press the pistons all the way down into the br...

Page 62: ...that there is still air in the brake lines 10 Repeat this process with each of the other wheels Note When finished top off the master cylinder with fluid See Check Master Cylinder Fluid for informatio...

Page 63: ...rk area is free from dirt and debris and will contain any brake fluid spills 1 Remove the master cylinder from the vehicle 2 Drain all fluid from the master cylinder and discard 3 Remove the rubber bo...

Page 64: ...ndix Description Foot Pounds Newton Meters Brake Body Bolts 11 14 9 SERVICE LIMITS Description Imperial Metric Disc pad lining minimum thickness 00625 inch 1 58 mm Front rotor minimum thickness 0 200...

Page 65: ...ng any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Drive Motor Motor Removal and Installation 66 Disassemble 66 Assemble 67 Inspection 68 Br...

Page 66: ...Remove the dust cap from the rear motor housing 6 Place the motor in a press and press the armature out of the rear bearing Note Removing the armature will damage the motor bearing The motor bearing s...

Page 67: ...y from the commutator 3 Install the rear motor housing to the stator housing 4 Lightly grease the inside diameter of the rear bearing 5 Carefully insert the armature through the stator housing and ont...

Page 68: ...a shorted armature If the insulation is cracked or burnt then it is recommend that the armature or motor be replaced Note If the armature has been burnt then there is a good possibility that the fiel...

Page 69: ...e commutator is grooved then it must be machined on a lathe Do not machine the commutator past the minimum diameter specified in Service Limits section Refer to the Repair Commutator section for infor...

Page 70: ...be replaced 4 Thoroughly clean all copper debris from between the commutator segments Note Copper debris in the undercut area can give a reading of a shorted armature 5 Measure the commutator undercut...

Page 71: ...Motor Specification Number Undercut Depth Commutator Diameter min Brush Length min Resistance Ohms 75 F mm inches mm inches mm inches Armature Field 70 054 40 XP 1672 or DV1 4002 0 635 0 025 69 85 2 7...

Page 72: ...Drive Motor Page 72 B0 015 00 and MX 016 00 MB 150 03 Notes...

Page 73: ...starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Tires Wheels Inflation 74 Air pressure 74 Tread Wear 75 Rotation 75 Changing Tire W...

Page 74: ...ering pulling to the left or right Only check the tire pressure when the tire is cold When checking tire pressure you must check all tires including your spare tire The correct tire size and pressure...

Page 75: ...section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING DO NOT operate a vehicle if the cord i...

Page 76: ...o repair a tire with a combination vulcanized plug and internal patch Tire repairs should only be performed by personnel trained in tire repair The tire repair procedure will be unique to the type of...

Page 77: ...es Wheels Page 77 MB 150 03 B0 0105 00 and MX 016 00 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Wheel nut 85 1...

Page 78: ...Tires Wheels Page 78 B0 015 00 and MX 016 00 MB 150 03 Notes...

Page 79: ...s that are located in the Service Guidelines chapter WARNING Batteries General Guidelines and Safety 80 Cleaning 81 Charging 81 Watering 81 Testing 82 Specific Gravity 82 Storing 82 Storage 82 Returni...

Page 80: ...y and or property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive object onto the battery A conductive object that comes in con...

Page 81: ...yte level in a battery rises while charging and will be close to its highest level after the end of a charging cycle It is recommended to fill the battery at the end of a charging cycle If the electro...

Page 82: ...starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter and beginning of this section WARNING DO NOT attempt to test the specific gravity of a seal...

Page 83: ...battery doors making sure that both door properly engage the door interlock switches Note The vehicle will not operate unless the doors are properly installed 11 Connect the battery cable connector Th...

Page 84: ...sconnect the cables from the battery to be removed 2 Using a battery lifting strap remove the battery from the vehicle 3 Inspect the battery compartment for corrosion If there is significant corrosion...

Page 85: ...iagram This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Wire Diagram...

Page 86: ...t this size The wire diagram for this vehicle is included on the Vehicle Documentation CD provided with the vehicle The diagram s for this vehicle are SCH 00085 std or SCH 00084 with DC converter This...

Page 87: ...complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Controller Remove Install 88 Inspect 88 Troubl...

Page 88: ...6 Remove the four bolts holding the controller to the panel and remove the controller Install 1 Thoroughly clean the controller base and mounting plate 2 Install the controller to the mounting plate 3...

Page 89: ...controls These adjustments are accessed by removing the button head screws in the housing The control may need to be removed from the panel to gain access to the screws The adjustment potentiometers...

Page 90: ...B0 015 00 and MX 016 00 B0 150 03 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Inch Pounds Newton Meters Terminal hardware 72 8 13 Adjust...

Page 91: ...This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Charger Remove Inst...

Page 92: ...ice Guidelines chapter WARNING TROUBLESHOOTING Troubleshooting control system is not included in this manual All electrical troubleshooting information is included in a separate manual Troubleshooting...

Page 93: ...tarting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Hardware Information Torque Guidelines for Standard hardware 94 Hardware Identificat...

Page 94: ...bolt use grade 2 torque value Hardware Identification Hex Head Bolts and Screws The grade of SAE bolts and screws are identified by markings on the head as illustrated to the right The grade of a metr...

Page 95: ...Lock nuts use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no markings are to be trea...

Page 96: ...350 16 192 297 420 390 7 8 9 278 429 593 565 14 306 473 818 625 1 8 416 644 909 850 14 466 721 1018 930 1 1 8 7 590 794 1287 1700 12 662 891 1444 1850 1 1 4 7 832 1120 1817 2950 12 922 1241 2012 3330...

Page 97: ...4 6 8 8 10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14 1 38 55 12 1 25 71 1 50 68 1 75 24 64 118 14 1 50 111 2 00 38 1...

Page 98: ...y procedure for information regarding proper hardware torque All hardware should be inspected for thread damage or corrosion prior to reassembly If any evidence of damage is found then the hardware sh...

Page 99: ...ssembly Front 102 Axle Shaft Rear 103 Transaxle Assembly 104 Battery 106 Brakes Brake Lines 107 Brakes Rear Axle 108 Charger Signet 109 Charger Summit 110 Charger Lestronic 111 Control System Motor Sp...

Page 100: ...es not include special order options that may have been ordered for your vehicle To identify special order options refer to the original vehicle sales order Any special order options will have a K let...

Page 101: ...arts Page 101 Not available at time of printing MB 150 03 B0 015 00 and MX 016 00 My Vehicle information Serial Number Date Purchased Date Delivered Dealer Purchased From Salesman Name My local Parts...

Page 102: ...074 00 Grease Fitting 2 8 80 309 10 Thrust Bearing 2 9 45 338 00 Grease seal 2 10 80 103 00 Race 4 11 12 124 00 Hub includes 9 10 and 1 of 12 2 12 80 017 00 Bearing 4 13 88 239 85 3 4 NF Castle Nut 2...

Page 103: ...No Part No Description Qty 1 41 171 10 Axle Right no studs 1 41 170 10 Axle Left no studs 1 66 610 28 Studs 10 2 66 610 79 Bolt 8 3 45 303 00 Seal Oil 2 4 32 509 10 Retainer 2 5 80 505 10 Bearing and...

Page 104: ...Replacement Parts Page 104 MB 150 03 B0 015 00 and MX 016 00 TRANSAXLE ASSEMBLY...

Page 105: ...41 280 10 Housing 1 2 80 480 10 Inner Input Shaft Bearing 1 3 31 265 00 Gear set 1 4 80 480 15 Outer Input Shaft Bearing 1 5 88 840 12 Snap Ring 3 6 80 715 10 O ring 3 7 41 973 00 Bore Plug 2 8 66 61...

Page 106: ...rt No Description Qty 1 50 243 10 Battery Hold Down Rod 3 2 50 250 00 Bat Lok 3 3 88 088 66 Flat Washer 3 4 88 069 81 Nut 3 5 75 235 08 Battery Jumper 5 6 88 081 12 Bolt 12 7 88 089 80 Nut 12 9 77 042...

Page 107: ...566 00 BANJO FITTING MASTER CYLINDER 99 571 00 COPPER GASKET 0 813OD 0 500ID 99 572 00 COPPER GASKET 0 813OD 0 594ID 99 575 00 BRAKE LINE COUPLER 99 576 00 BRAKE LINE CLIP 99 579 00 BOLT MASTER CYLIND...

Page 108: ...e 2 3 41 347 36 Spider Hydraulic 0 or 2 41 347 25 Spider Mechanical 0 or 2 4 85 411 15 Spring 2 5 41 635 00 Brake shoe 2 one wheel 2 6 85 411 10 Spring 2 7 41 347 30 Housing Adjuster 2 8 41 347 31 Scr...

Page 109: ...ealed Batteries GEL SLA AGM Note There are no user serviceable components inside the charger Note The charger AC cord is an integral part of the charger When replacing the charger do not cut and splic...

Page 110: ...ltage wiring repairs to a qualified technician United States Canada Neutral White Hot Black or Red Ground Green IEC Europe and United Kingdom Neutral Blue Hot Brown Ground Green Yellow Part No Descrip...

Page 111: ...ting January 2017 CHARGER LESTRONIC Item No Part No Description Qty 79 303 15 Complete Charger Assembly 1 79 805 67 Timer Assembly 1a 79 808 00 Timer Relay not shown 2 79 902 00 Capacitor 1 3 79 749 1...

Page 112: ...099 91 5 16 NF Thin Pattern Nut 10 7 88 048 62 10 Split Lock Washer 3 8 88 049 80 10 32 Hex Nut 3 9 61 838 42 Bus Bar 2 10 72 501 38 ISO Solenoid 1 11 79 840 00 Small Circuit Breaker 2 12 79 844 00 L...

Page 113: ...n 2 71 039 11 Rocker Switch ON OFF 1 3 88 817 08 Screw 8 4 74 000 00 Hour Meter 1 5 01 200 75 Dash Housing 1 6 74 009 00 Battery Status Meter 1 7 94 304 10 Dash Plate 1 8 71 039 02 F R Switch 1 9 71 1...

Page 114: ...ng 1 3 94 319 00 Battery Disconnect 2 4 94 301 41 Brake Fluid 1 5 94 301 42 Arms and Legs Inside 2 6 94 313 20 General Safety 1 7 94 384 48 Pinch Point only when hitch is installed 1 8 94 384 62 Opera...

Page 115: ...e 96 631 00 not shown Clamp Rubber Lined 3 4 ID 96 631 10 shown Clamp Rubber Lined 1 0 ID 96 631 15 not shown Clamp Rubber Lined 1 1 2 ID 7 62 033 48 Throttle Module 24 48 volt system 1 10 71 102 10 S...

Page 116: ...Replacement Parts Page 116 MB 150 03 B0 015 00 and MX 016 00 FRAME AND BODY CAB...

Page 117: ...4 036 00 Door Moulding 13 11a 90 924 96 Door Cover left 1 11b 90 923 10 Door Frame left 1 11c 90 924 97 Door Cover right 1 11d 90 923 20 Door Frame right 1 12 01 200 73 Front Bumper 1 13 88 102 17 Bol...

Page 118: ...50 03 B0 015 00 and MX 016 00 HITCHES Mounting Hardware Item No Part No Description Qty 97 811 00 1 7 8 inch Ball 97 821 00 2 inch Ball 88 140 14 1 2NC x 1 1 2 Hex bolt 4 88 149 80 1 2NC Hex nut 4 88...

Page 119: ...Replacement Parts Page 119 Not available at time of printing MB 150 03 B0 015 00 and MX 016 00...

Page 120: ...Replacement Parts Page 120 MB 150 03 B0 015 00 and MX 016 00 LINKAGE THROTTLE AND BRAKE...

Page 121: ...Brake Cable 1 12 85 250 00 Spring 1 13 00 200 49 Brake Cross Shaft 1 14 00 200 48 Park Brake Linkage 1 15 88 065 09 1 4 NC x 3 4 Truss Head Machine Screw 3 16 17 50 002 01 Brake Rod 1 18 88 099 80 Nut...

Page 122: ...m No Part No Description Qty 72 005 00 Headlight 1 72 022 00 Tail light 1 or 2 72 023 59 Strobe light 0 or 1 72 051 00 Front turn signal light 0 or 2 71 141 22 Turn signal switch includes flasher 0 or...

Page 123: ...and MX 016 00 MOTOR Motor Item No Part No Description Qty 70 049 05 Motor assembly 1 1 Field assembly 1 2 Armature 1 3 70 180 00 Brush holder 1 4 80 412 20 Brush spring 4 5 70 109 00 Brush pair 2 6 70...

Page 124: ...15 00 and MX 016 00 SEATS AND DECK B 150 Item No Part No Description Qty 1 90 147 00 Seat Cushion 2 2 90 179 00 Seat Backrest 1 3 94 035 01 Moulding per foot 4 90 444 50 Deck board 1 5 94 201 00 T D E...

Page 125: ...Replacement Parts Page 125 Not available at time of printing MB 150 03 B0 015 00 and MX 016 00 SEATS AND DECK MX 1600...

Page 126: ...Seat Cushion 2 5 See B 1 50 Seat Backrest 1 6 90 443 10 Deck Board front 1 6a 90 443 11 Deck Board rear 1 6b 90 443 12 Tool box cover plate steel 1 7 94 035 01 Seat Back Moulding 7 8 79 575 30 Charge...

Page 127: ...B0 015 00 and MX 016 00 STAKE SIDES Stake Sides Item No Part No Description Qty 1 90 542 20 Side Gate 1 2 90 542 22 End Gate 1 3 90 542 20 Side Gate 1 4 90 540 00 Gate Hook 6 5 90 540 00 Gate Hook 6...

Page 128: ...bly 1 4 18 308 23 Upper worm bearing 1 5 18 308 22 Upper worm bearing race 1 6 18 308 77 Housing 1 7 18 308 78 Seal pitman shaft 1 8 18 308 80 Nut pitman shaft 1 9 18 308 81 Lock washer 1 10 18 308 79...

Page 129: ...03 Drag Link 1 6 88 119 81 3 8 NF Hex Locknut 2 7 88 159 85 1 2 NF Hex Castle Nut 2 8 86 501 98 Ball Joint left thread 1 9 18 041 05 Tie Rod Sleeve 1 10 86 501 99 Ball Joint right thread 1 11 86 518 0...

Page 130: ...eering Wheel 1 3 88 081 14 Bolt Plated grade 8 1 4 88 089 84 Nut Plated grade 8 1 5 80 400 10 Bushing 1 6 20 031 64 Steering shaft includes 3 4 1 7 19 011 25 Steering Wheel Cover 1 8 88 128 62 7 16 Sp...

Page 131: ...ng Eye Bolt includes 1 2 3 32 213 00 Spring Eye Bushing 2 4 88 169 82 9 16 NF Lock nut Grade C 2 5 85 506 05 Leaf Spring includes 3 2 6 96 118 00 1 2 NC x 1 87 x 6 5 U bolt 2 7a 96 123 00 3 8 NC x 2 0...

Page 132: ...16 00 SUSPENSION REAR Item No Part No Description Qty 1 88 140 17 Bolt 4 2 85 506 10 Leaf Spring includes 7 2 3 96 118 00 U bolt 2 4 88 149 81 Nut 8 5 96 248 01 Spring Bolt 2 6 01 200 62 Spring Suppor...

Page 133: ...Tubeless 11 040 00 Tube 5 70 x 8 11 041 00 Tube 18 x 8 50 x 8 13 746 10 Tire Wheel assembly 18 x 8 50 x 8 13 742 41 Tire Wheel assembly 500 x 8 Soft Solid 13 742 50 Tire Wheel assembly Non marking 50...

Page 134: ...Replacement Parts Page 134 MB 150 03 B0 015 00 and MX 016 00 Notes...

Page 135: ...re known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your ve...

Page 136: ...Taylor Dunn Manufacturing 2114 West Ball Road Anaheim CA 92804 800 688 8680 714 956 4040 FAX 714 956 0504 Visit our Website www taylor dunn com...

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