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27

00 mm

20

70 mm

530 mm

6000 mm

2425 mm

100 mm

27

00 mm

100 mm

350 mm

TAYLEX ABS

42

00 

EXCAVATION INSTRUCTIONS

ABS

42

00 CONCRETE 

Excavation Instructions

Tank Total Mass = 8.00 Tonne each

Lifting 

Hole

25mm

Electrical

Inlet

Lifting 

Holes

100mm 

Inlet

Lifting 

Holes

Lifting 

Hole

Lifting 

Hole

Please Note:

5,000lt of water 

to be placed in 

this chamber to 

prevent flotation

ELECTRICIAN

Connect through conduit on side of ABS

42

00. 

Run wire (min 2.5mm) through the flexible 

conduit provided and up into the switch located 

in the blower box.

Active - Neutral - Earth. 

TRU

CK ACCESS

Unlo

ading of ABS

42

00 via the back of the truck

 

NOT SIDE. Ensure BACK of truck has clear 
level 6m wide access to the edge of the hole.

REACH OF CRANE/ CRANE TRUCK

To be determined by your crane/ crane truck

 

operator.

Top of tank to be a minimum

of 100mm above landscaped ground level

Ensure the installation location including the future 

landscaping provision allows for the diversion of stormwater 

and surface waters away from the system

NON TRAFFICABLE LOADS ONLY

1.

 Dig hole 6000mm x 3000mm & 2700mm Deep

2.

 Ensure drainage has a 1/60 fall to the inlet of ABS

42

00. Risers 

are available if the tank needs to be installed deeper in the 

ground to maintain fall

3.

 Cover base of hole with 100mm of 5mm to 7mm drainage 

gravel or sand

4.

 Ensure bottom of hole is level

2425 mm

350 mm

Lifting 

Holes

100mm 

Inlet

Lifting 

Holes

NON TRAFFICABLE LOADS ONLY

100mm of 5mm-7mm drainage gravel or sand

100mm of 5mm-7mm drainage gravel or sand

5. Backfill with soil from Excavation in no more than 500mm equally 

distributed layers around the tank. Avoid backfilling with rocks 

over 300mm. 

6. To prevent flotation, fill each tank with 5,000lt of water 

immediately through center hole  (see diagram below)

7. Ensure top of gravel/sand is 2070mm (Tank 1) & 1950mm (Tank 2)

to bottom of inlet

650 mm

630 mm

100mm 

OutInlet

1950 mm

Summary of Contents for ABS4200

Page 1: ...Installation Manual ADVANCED BLOWER SYSTEM 4200 ABS4200 Standard ...

Page 2: ... 8 9 COMMISSIONING 8 10 EXCAVATION LIFTING INSTRUCTIONS 9 a ABS4200 Excavation Instructions 9 b ABS4200 Lifting Instructions 10 11 ELECTRICAL CONNECTION DIAGRAM 11 12 Note Do not act solely on the basis of the material contained in this document Items herein are general comments only and do not convey advice per say We therefore recommend that formal advice be sought before acting in any of these ...

Page 3: ...nced if the ABS4200 is not immediately installed SLIPPERY WHEN WET During cleaning maintenance repair work the surrounding area may become extremely slippery due to spilt water Caution is to be taken when walking standing near the ABS4200 when these activities are being conducted Use safe lifting techniques when installing relocating the ABS4200 Ensure that all lifting equipment is in a safe worki...

Page 4: ...l moisture for heavy equipment access Weather conditions 5 MARK OUT To ensure the ABS4200 is installed in the position nominated by the Home Owner Builder the location of the ABS4200 should be marked out prior to excavation The installer at this stage should have a copy of the approved site plans showing the location of the ABS4200 as well as the required local authority approval If not it is advi...

Page 5: ...on behind the vehicle before placing it into the prepared hole Maximum reach from the rear of the truck to the centre of ABS4200 will vary depending on the size of the crane To enable the ABS4200 to be unloaded a minimum width of 7m may vary depending on crane truck will be required at the hole This distance allows for the width of the crane truck the width of the tank itself and clearance for saf...

Page 6: ...Page 6 of 13 ...

Page 7: ...ion allows for the diversion of storm water and surface waters away from the system Width Height Inlet Height from bottom of tank Inlet Depth from ground level Required Base 5 7mm Drainage Gravel Sand Hole Width Hole Depth TANK 1 2425 2700 2070 530 100 3000 2700 TANK 2 2425 2700 1950 650 100 3000 2700 Refer to Excavation Lifting Instructions on Pages 9 10 STANDARD Taylex ABS4200 NON TRAFFICABLE LO...

Page 8: ...e inflow outflow direction 1 deviation Backfilling Use sand or excavated material spoil with maximum particle size of 300mm Backfilling of excavation to be completed in not more than 500mm equally distributed layers around the tank perimeter Ensure that sand or excavated material does not fall on the lid of the ABS5000 as this will fall into the system through the manholes and clog the system and ...

Page 9: ...g is completed prior to having the system commissioned Tanks is full of water 5 000lt each Effluent Disposal area is installed Effluent Disposal Area feed line is connected to ABS4200 Tank 2 Electrical power is connected Tank 1 2 Drains connected main sewer into tank 1 and connection between Tank 1 2 IMPORTANT The Taylex ABS4200 System cannot be commissioned unless power is connected to the system...

Page 10: ...SE ONLY CERTIFIED LIFTING BARS 2700 mm 1 Always use a Spreader Bar and ensure it is certified 2 Lower chains through TOP lifting holes provided in the lid of the ABS4200 3 Loop chains through the lifting holes directly below on the inside wall of the ABS4200 4 Steel reinforcing bars have been installed inside the concrete for lifting purposes Only lift this tank from these holes 5 If you don t use...

Page 11: ...d ground level Ensure the installation location including the future landscaping provision allows for the diversion of stormwater and surface waters away from the system NON TRAFFICABLE LOADS ONLY 1 Dig hole 6000mm x 3000mm 2700mm Deep 2 Ensure drainage has a 1 60 fall to the inlet of ABS4200 Risers are available if the tank needs to be installed deeper in the ground to maintain fall 3 Cover base ...

Page 12: ......

Page 13: ...Tank 2 ...

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