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 19 

No.

 

Problem

 

Root cause

 

What to do

 

4

 

 

The "machine

-

on" 

light is lit.    Digital 

display meter 

functional and fan 

operational.   

Error indicator light 

is off.    No 

high

-

frequency 

discharge sound 

when torch trigger 

is activated.    Air 

out.    No no

-

load 

output.

 

Arc ignition coil primary 

wire has poor contact.

 

Fasten the connecting 

wire.   

 

Oxidation of spark gap or 

spark gap too great.

 

Remove the oxide film on 

spark gap surface and/or 

adjust gap to 1mm.

 

Damaged high

-

frequency 

arc ignition device.

 

Determine which parts 

are damaged and 

replace.   

 

Poor contact of high 

temperature wire with 

terminal on main 

transformer.

 

Tighten the terminal 

blocks

 

5

 

When cutting, the 

output current is 

unstable or not 

controlled by the 

potentiometer. 

Damaged potentiometer. 

Replace the 

potentiometer.

 

Poor  or  loose  contact  at 

the connecting wire of the 

potentiometer, 

Fasten  the  connecting 

wire.

 

6

 

Fan, digital display 

meter and 

solenoid valve 

operational.    No 

pilot arc output.   

Error indicator light 

off.    No 

high-frequency 

discharge sound. 

Poor contact between the 

primary  wire  of  the  arc 

ignition  coil  and  the  arc 

ignition plate. 

Fasten the connecting 

wire.

 

Oxidized spark gap. 

Remove oxide film on 

spark gap surface.

 

Damaged  high

-

frequency 

arc ignition device.

 

Determine which parts 

are damaged and 

replace.

 

Poor contact of high 

temperature wire with 

terminal on main 

transformer.

 

Tighten the terminal 

blocks.

 

 

Summary of Contents for CUT-40

Page 1: ...IGBT Inverter Plasma Cutter MODELS CUT 40 CUT 60 Operation Manual Please carefully read this manual before installing operating and maintaining the machine...

Page 2: ...may be printed in this operation manual This manual will contain as far as possible preventive and safe operation measures related to the equipment but cannot exclude the occurrence of accidents There...

Page 3: ...s 3 Warnings 4 Packaging and Transportation 7 Parameters 8 Product Description 8 Working Principle 12 Installation and Wiring 12 Brief Procedure for Cutting Operation 15 Maintenance 16 Common Machine...

Page 4: ...nd the following safety precautions must be followed 1 The operator must be suitably qualified and certificated before operating the equipment 2 A qualified professional should be employed to ensure t...

Page 5: ...skin damage Avoid clothes with front pockets and button up sleeves and collars 3 Use appropriate flame retardant shields or curtains to protect bystanders from arc radiation and high temperature spark...

Page 6: ...mportant 2 Insulation layers of electric wires and cables must be checked regularly for wear and replaced if necessary 3 All equipment used and clothing worn during the welding cutting operation shoul...

Page 7: ...ch may be detrimental to health 1 The working area should be well ventilated and welding cutting activities should not be executed in confined spaces Eye nose or throat discomfort can be the result of...

Page 8: ...outlet with a dust cap Protection Against Moving and Rotating Parts Moving parts such as fans rotors and belts can be hazardous 1 Ensure that all protective covers doors and panels on the machine are...

Page 9: ...s produces a concentrated stable arc for good quality cutting ease of control with no electromagnetic noise It can be used in elevated areas and positions in a variety of industries indoor or outdoor...

Page 10: ...specially suited for applications requiring mobility and working at elevated areas 1 2 Intergrated filtered pressure regulator and water trap 1 3 Reliable overheat over current and over voltage protec...

Page 11: ...torch switch 4 Air and electric hybrid socket Connects to the air and electric plug to the cutting torch 5 AC220V power indicator 6 Error indicator Will light up when an abnormal condition occurs The...

Page 12: ...earth clamp 5 AC220V power indicator 6 Error indicator Will light up when an abnormal condition occurs The light is always off when the machine is functioning normally 7 Current adjustment knob Regul...

Page 13: ...current is sufficient to meet the cutting requirements 1 4 The in time protection circuit provides signals to the PWM warning for overheat and over current situations 1 5 A closed loop control system...

Page 14: ...4 0mm2 Output cable 10mm2 10mm2 Ground cable 2 5mm2 4 0mm2 3 Main Power Supply Connection Pay attention to prevent electric shock Wear goggles Warning Take note of the following when the cutting machi...

Page 15: ...procedure is explained in the following diagram 4 Wiring of Single phase AC 50 60Hz Cutting Machine No Item No Item 1 Power cord 4 Overcurrent protection device 2a Live wire L 5 GND 2b Neutral wire N...

Page 16: ...d 1 5 Connect and tighten the air hose to the inlet on the rear panel of the machine Ensure the air source provides dry air with sufficient pressure and flow rate 1 6 Install and tighten the air and e...

Page 17: ...compressor 6 Torch Maintenance Safe operation of the machine is dependent on regular maintenance and the replacement of worn and defective parts where necessary 1 Daily Precautionary Checks 1 1 Abnor...

Page 18: ...ls The operating voltage in the machine can be up to 600V and it is important that power be cut at the machine and at the control box before covers are removed and repairs carried out A cooling down p...

Page 19: ...the machine on light not lit Fan operational Error indicator light not active No load output Digital display meter or indicator light damaged Replace meter or indicator light Loose wire connection Ch...

Page 20: ...main transformer Tighten the terminal blocks 5 When cutting the output current is unstable or not controlled by the potentiometer Damaged potentiometer Replace the potentiometer Poor or loose contact...

Page 21: ...ol board damaged Replace high frequency board or control board 8 The machine on light is lit Digital display meter and fan operational Overheating and over current lights are lit No no load output Ove...

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