TATA Motors Safari Owner'S Manual & Service Book Download Page 138

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138

PRELIMINAR

PRELIMINARY

Y TR

TROUBLE SHOO

OUBLE SHOO

OUBLE SHOOTING

TING

SR. NO.

PROBLEM OBSERVED

PROBABLE CAUSE

ACTION

CTION

CTION TTTTTO BE

O BE

O BE TTTTTAKEN

AKEN

REAR AXLE, LIVE FRONT AXLE

Loss of lubricant (Oil)

Breather hole clogged

•

Clean the breather hole on the
axle housing

Differential cover gasket torn

•

Get replaced

Pinion oil seal damaged

•

Get replaced

Differential housing overheating

Insufficient oil

•

Get the oil filled

Incorrect lubricant used

•

Drain, flush and get correct
lubricant filled

BRAKES

Poor brakes

Insufficient brake fluid.

•

Get the brake fluid filled

Air in the system

•

Bleed the system

Malfunction of automatic

•

Check & rectify auto adjuster

adjuster

mechanism or replace

Vacuum leakage

•

Rectify the leakage

Brake fluid contamination

•

Replace the brake fluid

Brake fluid, grease, oil or water

•

Replace the leaking line, bleed

on pad /drum

the system. Clean pad/lining.
replace seals if leaking

Worn brake lining/pad

•

Get the liners/pad replaced

Excessive worn drums at rear

•

Replace rear drums

soft or weak hose

•

Check & replace

Spongy pedal

Air in the system

•

Bleed the system

P R E L I M I N A R Y T R O U B L E S H O O T I N G

Summary of Contents for Safari

Page 1: ...i 2 2 ari 2 2 ari 2 2 ari 2 2 VTT DICOR VTT DICOR VTT DICOR VTT DICOR VTT DICOR 4x2 4x4 4x2 4x4 4x2 4x4 4x2 4x4 4x2 4x4 Owner s Manual Service Book MUMBAI PUNE This owner s manual should be considered...

Page 2: ...2 1 800 225552 1 800 225552 1 800 225552 1 800 225552 1 800 225552 1800 209 6688...

Page 3: ...ses A 1 1 Foreword 5 2 Important information for owners 6 3 Environmental Protection 8 4 Warranty 10 5 Location of Chassis Aggregate Identification Numbers 12 6 Getting into the vehicle 13 7 Your Safe...

Page 4: ...4...

Page 5: ...t you in maintaining your vehicle as per recommended schedule we have a widespread network of dealers and service centres The list is included in this book for your convenience Should you need any spe...

Page 6: ...e of genuine parts designed and manufactured to our exacting standards are the best way to maintain your vehicle inpeakoperatingcondition Pleasedonotusesubstitutes They always prove costlier in the lo...

Page 7: ...CAUTION This is a warning against something which may cause injury to people if the warning is ignored You are informed what you must or must not do in order to avoid or reduce the risk to yourself a...

Page 8: ...ehicle s fuel consumption regularly and if showing rising trend get the vehicle immediately attended at the Company s Authorised Service Outlets ENVIR ENVIR ENVIR ENVIR ENVIRONMENT ONMENT ONMENT ONMEN...

Page 9: ...e pipes 2 2 2 2 2 Air Intake Exhaust system especially for Air Intake Exhaust system especially for Air Intake Exhaust system especially for Air Intake Exhaust system especially for Air Intake Exhaust...

Page 10: ...injection equipment power steering equipment A C equipment not manufactured by us but supplied by other parties this warranty shall not apply but buyers of the vehicle shall be entitled to so far as...

Page 11: ...ies whether by law or otherwise expressed or implied and all other obligations or liabilities on our part and we neither assume nor authorise any person to assume on our behalf any other liability ari...

Page 12: ...AGGREGA GGREGA GGREGA GGREGA GGREGATE IDENTIFIC TE IDENTIFIC TE IDENTIFIC TE IDENTIFIC TE IDENTIFICA A A A ATION NUMBERS TION NUMBERS TION NUMBERS TION NUMBERS TION NUMBERS GEAR BOX NUMBER TRANSFERCA...

Page 13: ...TION CAUTION CAUTION You can also lock the door from outside by closing the door with knob pushed in While following the procedure ensure that key is not left inside the vehicle All the four doors can...

Page 14: ...14...

Page 15: ...ring column Collapsible steering column Collapsible steering column Collapsible steering column Air Bag if fitted Air Bag if fitted Air Bag if fitted Air Bag if fitted Air Bag if fitted Anti Lock Brak...

Page 16: ...occupant restraint system Why Seat Belts Why Seat Belts Why Seat Belts Why Seat Belts Why Seat Belts Wearing seat belts properly can protect you from being thrown against the inside of the vehicle ag...

Page 17: ...ally adjusted belt that fits across the hip bone It is similar to safety belt used in aeroplanes Make sure that your seat is adjusted to a good driving position and the back of the seat is upright 1 P...

Page 18: ...y Authorised personnel only 11 The belt should not be disassembled If required authorised personnel only should carry out disassembly and assembly Adjustable Headrestraint Adjustable Headrestraint Adj...

Page 19: ...n the seat and must be restrained using the vehicle s seat belt Alsousetheseat beltwhilethechildisintherearseat According toaccidentstatistics thechildissaferwhenproperlyrestrained in the rear seat th...

Page 20: ...motion Doors are designed to remain closed and stay unlocked in accident This is to facilitate out siderstoopendoorsandevacuateoccupantsintheeventofanaccident Child Lock Child Lock Child Lock Child L...

Page 21: ...Lamps ON ON ON ON ON R R R R Reminder eminder eminder eminder eminder While leaving the vehicle key out if the head lamps are left on and driver door is opened you will get an audio warning to remind...

Page 22: ...edoccupantsduringfrontalcollisions Theairbagsystemisnotvisibleuntilitisactivated Theactivationdepends upon the severity and direction of frontal collisions Airbags are not designed to activate in roll...

Page 23: ...tion switch in Airbag s will only deploy with the ignition switch in Airbag s will only deploy with the ignition switch in Airbag s will only deploy with the ignition switch in Airbag s will only depl...

Page 24: ...when the ignitionkeyisturnedon The air bag warning light illuminates while driving If the air bag system is not attended to when a warning is given it will not function properly in the event of collis...

Page 25: ...and dash panel must b elts and dash panel must be r e r e r e r e replac eplac eplac eplac eplaced ed ed ed ed If they are not replaced the unrepaired area will increase the risk of injury in a collis...

Page 26: ...26...

Page 27: ...i switch T T T T Tr r r r ransf ansf ansf ansf ansfer c er c er c er c er case gear selec ase gear selec ase gear selec ase gear selec ase gear select t t t tor or or or or Steering wheel position adj...

Page 28: ...ator Pedal 5 Brake Pedal 6 Clutch Pedal 7 Parking Brake 8 Head Lamp Leveling Switch 9 Gear Lever 10 A C Control Switch 11 Operating Switches 12 Glove Box 13 Air Bag for Co driver 14 Analog Clock 15 Ai...

Page 29: ...glove boxlock The ignition switch is on the right side of the steering column It has four positions Turn the key clockwise for further functions LOCK Steering Locked ACC Accessories ON ON All electri...

Page 30: ...nginestartsreleasetheignitionkeyto ON position NOTICE NOTICE NOTICE NOTICE NOTICE Do not crank the engine more than 10 secs continuously If the engine does not start wait for 30 secs before cranking i...

Page 31: ...g with central locking system is fitted on the vehicle Pressing the search push button on remote will result in flashing of turn indicators This helps in locating the vehicle vehicle search in the par...

Page 32: ...lift the lever up slightly keeping the release button pressed and then push down the lever fully The parking brake indicator on the instrument panel will go off when the parking brake lever is fully...

Page 33: ...GR GR GR GRAM OF C AM OF C AM OF C AM OF C AM OF COMBI SWIT OMBI SWIT OMBI SWIT OMBI SWIT OMBI SWITCH FUNCTIONS CH FUNCTIONS CH FUNCTIONS CH FUNCTIONS CH FUNCTIONS ROTARY POSITIONS OF LIGHTING SWITCH...

Page 34: ...TROL COMBI SWITCH LEVER LEFT WIPER CONTROL COMBI SWITCH LEVER LEFT WIPER CONTROL COMBI SWITCH LEVER LEFT Wiper OFF Position Intermittent Wipe Rotate selector to set delay timing for intermittent wipe...

Page 35: ...tion Position Lamp ON Position Lamps Head Lamps ON Toggling the lever in upward direction changes Low beam to High beam and vice versa For High beam flash pull up the lever halfway A Side indicator OF...

Page 36: ...o 4H or 4H to 2H Shifting from 2H to 4H or 4H to 2H Shifting from 2H to 4H or 4H to 2H Shifting can be done upto speeds 65 kmph Shifting from 4H to 4L or 4L to 4H Shifting from 4H to 4L or 4L to 4H Sh...

Page 37: ...e steering wheel position to suit your convenience Adjust the steering wheel position as follows before you start driving 1 Adjust the seat to a comfortable position 2 The lever to tilt the steering w...

Page 38: ...N OFF spring return type switch Rear Fog Lamps if fitted Rear Fog Lamps if fitted Rear Fog Lamps if fitted Rear Fog Lamps if fitted Rear Fog Lamps if fitted Therearfoglamphasthein builttelltaleindicat...

Page 39: ...ar Hazar Hazard d d d d W W W W War ar ar ar arning ning ning ning ning Push hazard warning switch on the facia switch This will switch ON all theoutsideturnsignalsandbothindicatorsininstrumentpanelto...

Page 40: ...ole As and when required head lamp levelling setting is done by rotating the knob to select one of the 3 levels marked on the knob depending upon the loading of the vehicle Loading Condition Loading C...

Page 41: ...trument Cluster Instrument Cluster Instrument Cluster Indicators Indicators Indicators Indicators Indicators Gauges Gauges Gauges Gauges Gauges This section gives you information on various indicators...

Page 42: ...Left Turn Indicator LCD INSTRUMENT CLUSTER INSTRUMENT CLUSTER INSTRUMENT CLUSTER INSTRUMENT CLUSTER INSTRUMENT CLUSTER Fuel Gauge Indicators Indicators Mode Knob Set Knob All indicators may not be pro...

Page 43: ...utomatically It remains ON when brake fluid level in the master cylinder container is low CAUTION CAUTION CAUTION CAUTION CAUTION Do not drive the vehicle if the brake fluid level indicator remains ON...

Page 44: ...r the parking brake is comes together even after the parking brake is comes together even after the parking brake is fully released then the Electronic Brake fully released then the Electronic Brake f...

Page 45: ...ow 1 Comes ON when key is in IGN position and goes OFF when engine is running 2 remains ON in engine running if malfunctioning occurs 3 When SERVICE indicator is ON during running engine performance p...

Page 46: ...flashes when a malfunction occurs in the engine emission system Do not drive the vehicle if this indicator remains ON or Flashes Get the problem attended to immediately at a TATA Authorised Service O...

Page 47: ...N Keep track of the odometer reading follow the maintenance schedule regularly for meeting service requirements O O O O Odomet domet domet domet dometer er er er er T T T T Tr r r r ripmet ipmet ipmet...

Page 48: ...tures Display Display Display Display Display Mode Selector Right side knob Mode Selector Right side knob Mode Selector Right side knob Mode Selector Right side knob Mode Selector Right side knob Set...

Page 49: ...andreleasingtheSETkey will toggle between minutes and hours 5 Whilethenumbersflashing pressingtheMODEthekeywilladvance thedisplayednumber 6 While the numbers are flashing if no keys are pressed for 5...

Page 50: ...the car to the nearest Authorised Service outletfornecessaryattention CAUTION CAUTION CAUTION CAUTION CAUTION Never remove the radiator pressure cap from radiator when the engine is hot Do not restart...

Page 51: ...ighter and ash tray Fuel filler flap Fuel filler flap Fuel filler flap Fuel filler flap Fuel filler flap M M M M Mechanic echanic echanic echanic echanically Op ally Op ally Op ally Op ally Oper er er...

Page 52: ...differentlocationsiscontrolledbyairflowdirectioncontrolknobfitted on RH side of A C control panel The air flow switch has five positions for air flow direction Faceposition Air flows to upper parts of...

Page 53: ...ny of the blower speed could be chosen as per requirement The 2 switches at the centre are for A C control as follows S S S S Swit wit wit wit witch ch ch ch ch A A A A A Press for recirculation mode...

Page 54: ...an be switched on provided the front AC is ON However the blower of the roof AC unit can be operated independently Front Windshield and Door Glass Demister Front Windshield and Door Glass Demister Fro...

Page 55: ...s down This feature is known as Express Down A safety locking arrangement has also been provided and can be activated by a push type switch located at the centre below the window switches It has two p...

Page 56: ...ed at the side of the seat back rest Seat Adjustment Seat Adjustment Seat Adjustment Seat Adjustment Seat Adjustment Adjust the seat before you start driving To adjust the seatforward and backward pul...

Page 57: ...ddle Seat 60 40 Middle Seat 60 40 Middle Seat 60 40 Middle Seat 60 40 Middle Seat 60 40 Middle seat is in 2 parts 60 40 Space for two occupants is at RH side and space for single occupant is at the LH...

Page 58: ...g luggage Arm Rest cum Cup Holder Arm Rest cum Cup Holder Arm Rest cum Cup Holder Arm Rest cum Cup Holder Arm Rest cum Cup Holder Armrestcumcupholderisprovidedatthecentreofmiddlepassenger seat backres...

Page 59: ...e RHS rear seat To access the tools fold the rear seat forward set aside the floor carpet Rotate the pinion anticlockwise take out the tools Rotate the pinion clockwise to fit against the seat Jack Ja...

Page 60: ...and A er and A er and A er and A er and Ash sh sh sh sh T T T T Tr r r r ra a a a ay F y F y F y F y Fr r r r ron on on on ont t t t t With ignition switch in ACC position press the cigarette lighter...

Page 61: ...e switch provided on the dash board centre panel To open the fuel tank flap press the operating switch The solenoid provided near the fuel tank flap releases the fuel tank flap open To closethefueltan...

Page 62: ...the flap Glove Box Glove Box Glove Box Glove Box Glove Box Glove box is located on the co driver s side of the dashboard The glove box can be locked by the key common for ignition and door The glove...

Page 63: ...ION CAUTION CAUTION CAUTION CAUTION Alwaysreturnthesunvisortoitsoriginalpositionwhennotrequired It may block driver s vision Interior Roof Lights Interior Roof Lights Interior Roof Lights Interior Roo...

Page 64: ...a further 30 seconds If the remote key is used again within 15 minutes this procedure is repeated If the occupant returns to the car within 15 minutes after last switching it off the headlamp again co...

Page 65: ...lean For cleaning the camera lens and LCD monitor use moist and dry cotton cloth F F F F For mor or mor or mor or mor or more details e details e details e details e details r r r r ref ef ef ef efer...

Page 66: ...powered by electrical system It has knob at the bottom of dial for resetting time Music System if fitted Music System if fitted Music System if fitted Music System if fitted Music System if fitted The...

Page 67: ...ndicator 3 ReverseLight 4 Rear fog lamp OR Reflector on rear bumper Registration Plate Lamps Registration Plate Lamps Registration Plate Lamps Registration Plate Lamps Registration Plate Lamps Two con...

Page 68: ...68...

Page 69: ...l check Engine oil level check Engine oil level check Engine oil level check Engine oil level check Engine oil level check Engine coolant check Engine coolant check Engine coolant check Engine coolant...

Page 70: ...lightly 2 Standinginfrontofthevehicle lifttheadditionallockleverlocated under the bonnet centre with a finger and lift the bonnet up The bonnet will rise slowly with assistance of the balancers fitted...

Page 71: ...yre pressure Refer page No 124 Brake clutch fluid level Refer page No 115 ENSURE ENSURE ENSURE ENSURE ENSURE Gear shift lever in neutral position All switches lamps working SRS ABS Brake fluidlevel in...

Page 72: ...k Engine Oil Level Check Engine Oil Level Check Check engine oil level before starting the engine A Open the bonnet B Pull out the dipstick and wipe it with a cloth or paper towel C Insert it all the...

Page 73: ...t until it stops This will relieve the pressure if any in the cooling system 3 Remove the radiator cap by pushing down and turning anti clockwise 4 The level of coolant should be upto the base of the...

Page 74: ...74...

Page 75: ...e ase Fuel economy Fuel economy Fuel economy Fuel economy Fuel economy Four wheel driving system Four wheel driving system Four wheel driving system Four wheel driving system Four wheel driving system...

Page 76: ...e engine does not start turn the key to off position and try after 30 seconds NOTICE NOTICE NOTICE NOTICE NOTICE Afterstartingruntheengineinlowidlespeedforatleast30seconds Do not press accelerator ped...

Page 77: ...eel 7 If the doors are not properly closed you will get a audio warning indicator light as soon as you insert the ignition key in the switch Make sure all doors are properly closed and locked 8 If the...

Page 78: ...able You can get extra braking from the engine when slowing down by shifting to a lower gear This can help you to maintain a safe speed and prevent your brakes from overheating while going down a stee...

Page 79: ...re grip It also ensures better control and stabilityofcarwhilebraking How ABS works How ABS works How ABS works How ABS works How ABS works ABS essentially consists of an Electronic Control Unit ECU w...

Page 80: ...ctivated It is activated It is activated It is activated automatically every time the engine is started automatically every time the engine is started automatically every time the engine is started au...

Page 81: ...p increase actual tyre to road grip increase actual tyre to road grip increase actual tyre to road grip increase actual tyre to road grip Hence even if your car is fitted with ABS maintain a safe foll...

Page 82: ...king action takes place which prevents differential action and both wheels turn at the same speed D R I V I N G TR TR TR TR TRANSFER C ANSFER C ANSFER C ANSFER C ANSFER CASE ASE ASE ASE ASE AUT AUT AU...

Page 83: ...m2Hto4Hposition 4Hindicator on instrument panel will light up Changing from 2H to 4H can be done at any speed upto 65 km h 40 mph No pressing of clutch pedal is required 3 3 3 3 3 Shifting from 4H to...

Page 84: ...st possible gear without labouring the engine C C C C C Driving with accelerator pedal fully depressed means using excessive fuel D D D D D Do not allow engine to labour Change to lower gear when engi...

Page 85: ...ufficient you may be able to proceed in 4H mode However in case change in road conditions are anticipated it is better to select the 4L mode Shift the selector knob to 4L position by following the cor...

Page 86: ...ain originalbraking D D D D Do not a o not a o not a o not a o not att tt tt tt ttempt empt empt empt empt to start the engine if vehicle gets flooded due to water Tow the vehicle to a safe place Take...

Page 87: ...ose as smooth a slope as possible and select the appropriate gear so that gear changing in the middle of the climb is not required Changing gears in the middle of the climb can cause loss of momentum...

Page 88: ...ely use a rigid tow bar Avoidusingflexiblecableorropeasyourvehiclemaycrashintotowingvehiclewhen itstopssuddenly Switch ON Hazard warning switch to warn the other road users Keep the engine in idling s...

Page 89: ...ndshield washer reservoir is full Do not operate wiper alone when the windshield glass is dry this would damage the windshield Headlights Headlights Headlights Headlights Headlights Keep headlight len...

Page 90: ...ndition such as high speed high load and high outside temperature Do not use worn or bald tyres on the front wheels First Aid Kit First Aid Kit First Aid Kit First Aid Kit First Aid Kit First aid kit...

Page 91: ...olants Coolants Coolants Coolants Recommended oils lubricants Recommended oils lubricants Recommended oils lubricants Recommended oils lubricants Recommended oils lubricants Thissectiongiveinformation...

Page 92: ...Suppl Suppl Suppl Suppl Deg C Deg C Deg C Deg C Deg C Grade diesel Grade diesel Grade diesel Grade diesel Grade diesel fuel fuel fuel fuel fuel upto 0 100 0 0 to 10 70 30 10 to 15 50 50 Ambient Ambien...

Page 93: ...OT DO NOT DO NOT DO NOT DO NOT mix grease of different brands and optional grades Replace old grease completely The oil change periods recommended in maintenance schedule should be adhered to L L L L...

Page 94: ...rake and Clutch Fluid Brake and Clutch Fluid Brake and Clutch Fluid Brake fluid confirming to SAE J 1703 DOT 3 is recommended Spicer propeller shaft Spicer propeller shaft Spicer propeller shaft Spice...

Page 95: ...PCL HPCL HPCL HP A HP A HP A HP A HP Aut ut ut ut utoma oma oma oma omatic tic tic tic tic T T T T Tr r r r ransmission F ansmission F ansmission F ansmission F ansmission Fluid luid luid luid luid T...

Page 96: ...96...

Page 97: ...ension Suspension Suspension W W W W Wheels heels heels heels heels T T T T Tyr yr yr yr yres es es es es Fuel tank Fuel tank Fuel tank Fuel tank Fuel tank Body Body Body Body Body Electrical system E...

Page 98: ...4 2 Engine oil capacity Max 7 5 litres Min 5 5 litres V E H I C L E S P E C I F I C A T I O N S ENGINE ENGINE ENGINE ENGINE ENGINE CL CL CL CL CLUT UT UT UT UTCH GEAR BO CH GEAR BO CH GEAR BO CH GEAR...

Page 99: ...E S P E C I F I C A T I O N S TRANSFER CASE AXLE STEERING BRAKES TRANSFER CASE AXLE STEERING BRAKES TRANSFER CASE AXLE STEERING BRAKES TRANSFER CASE AXLE STEERING BRAKES TRANSFER CASE AXLE STEERING B...

Page 100: ...YRES YRES FUEL FUEL FUEL FUEL FUEL T T T T TANK ANK ANK ANK ANK BOD BOD BOD BOD BODY AND ELECTRIC Y AND ELECTRIC Y AND ELECTRIC Y AND ELECTRIC Y AND ELECTRICAL SY AL SY AL SY AL SY AL SYSTEM STEM STE...

Page 101: ...h foot steps overall height 1925 unladen Min turning circle dia 12 m Min clearance circle dia 13 m Ground clearance 205 mm PERFORMANCE AND DIMENSIONS PERFORMANCE AND DIMENSIONS PERFORMANCE AND DIMENSI...

Page 102: ...S Kg 4 x 4 4 x 4 4 x 4 4 x 4 4 x 4 4 x 2 4 x 2 4 x 2 4 x 2 4 x 2 Complete vehicle kerb weight 2170 2040 as per ISO 1176 with spare wheel and tools Gross Vehicle Wt 2780 2650 Max Permissible FAW 1280 1...

Page 103: ...ake fluid Clutch brake fluid Power steering Power steering Power steering Power steering Power steering L L L L LCR CR CR CR CRV if fitt V if fitt V if fitt V if fitt V if fitted ed ed ed ed Battery B...

Page 104: ...Fluid container 5 Clutch fluid container 6 Engine Oil filler cap 7 Dip Stick 8 Power Steering Fluid container 9 Windshield Washer Fluid container 10 Fuses Relays Box 11 EMS ECU 12 Battery 13 Radiator...

Page 105: ...acement of Air Filter Element Replacement of Air Filter Element a Disconnect air filter from hose Unscrew top cover of the air filter b Remove the cover of the air filter c Remove the air filter eleme...

Page 106: ...t rust formation in the radiator use premixed recommended anti freeze coolant This is sufficient to operate the vehicle upto 40o C C C C C COOLING SY OOLING SY OOLING SY OOLING SY OOLING SYSTEM STEM S...

Page 107: ...uation and coolant filling vacuum filling system is not available then alternate procedure is as mentioned below 1 Follow sr no 1 to 4 indicated in Air evacuation and coolant filling Vacuum filling pr...

Page 108: ...he drain plug of the oil sump from the bottom of the engine Drain the oil into an appropriate container 4 Remove the oil filter with the help of special wrench The removed oil filter should not be reu...

Page 109: ...of fuel lines Pump the fuel by means of priming pump until all air in the fuel line is removed Beforecrankingtheengineensurethatthereisnoair in the fuel system NOTICE NOTICE NOTICE NOTICE NOTICE Plea...

Page 110: ...G hanging Oil in G hanging Oil in G hanging Oil in Gear B ear B ear B ear B ear Bo o o o ox x x x x 1 Let the engine idle for about 5 min in neutral so that the gear box oil is warmed up 2 Clean the...

Page 111: ...el plug and check whether oil is dripping out 3 If oil is not dripping out oil level must be below the required level Add oil to bring it to the level when it starts dripping out 4 Tighten oil level p...

Page 112: ...ar Axle Changing Oil in Front Axle Rear Axle Changing Oil in Front Axle Rear Axle Changing Oil in Front Axle Rear Axle 1 Clean the oil level plug drain plug and surrounding area 2 Place a container un...

Page 113: ...Lamp F ead Lamp Fo o o o ocus with the H cus with the H cus with the H cus with the H cus with the Help of Scr elp of Scr elp of Scr elp of Scr elp of Screen een een een een Philips head screws are pr...

Page 114: ...Realign Head Lamp after Replacing Bulb Do not clean or touch the reflector as it will damage the mirror finish of the surface Your vehicle has halogen head lamp bulb and pencil beam bulb one each on...

Page 115: ...fluidcontainer ItshouldbeinbetweenMin andMix marks Ifitisnot thenaddbrakefluid In case of spongy or hard pedal or low brake efficiency please contact thenearestAuthorisedWorkshopandgetthedefectrectifi...

Page 116: ...NOTICE NOTICE NOTICE NOTICE Do not force the wheel against lock position either extreme left or right The power steering pump may get damaged Hold it lightly 5 When the engine is at steady speed check...

Page 117: ...esure being sensed by the by pass valve and the 100 brake line pressure from tandem master cylinder is applied on to the rear brakes without reduction in pressure M A I N T E N A N C E L L L L LCR CR...

Page 118: ...lectrolyte in your eyes or skin can cause severe burns Wear protective clothing and a face shield or let a skilled technician do the battery maintenance Battery contains sulphuric acid electrolyte whi...

Page 119: ...This may be dangerous as any deviation from the following instructions could lead to personal injury or damage resulting from battery explosion as well as the damage to the electrical systems in both...

Page 120: ...and tyres not recommended by us may have adverse effect on vehicle safety and further more could infringe on vehicle regulations If you have a flat tyres If you have a flat tyres If you have a flat t...

Page 121: ...lift the vehicle with the help of jack handle 8 Remove wheel mounting nuts and take out flat tyre 9 Roll the spare wheel into position and align the holes in the wheel with studs Then reinstall the w...

Page 122: ...T FRONT JACKING POINT Below Long Member CAUTION CAUTION CAUTION CAUTION CAUTION a Do not lift the vehicle with someone inside b Raise the vehicle only high enough to remove and change tyre c Do not wo...

Page 123: ...balance is more than 140 gm 4 Balance weights are available from 10 gm to 80 gm 90 gm to 140 gm 15 gm to 135 gm in steps of 10 gms 5 Do not use more than one balance weight on one side T T T T Tyr yr...

Page 124: ...have tyres rotated at specified intervals or earlier depending on the operation of vehicle The illustrations shows how to rotate tyres when normal spare wheel is included in tyre rotation Spare Wheel...

Page 125: ...weights are not disturbed during removal of tyres Check the balance weight prior to removal of tyre if found loose mark its location on rim refit properly Balance the wheel after every dismantling and...

Page 126: ...an all glass and plastic surfaces VEHICLE CARE VEHICLE CARE VEHICLE CARE VEHICLE CARE VEHICLE CARE Thecarissubjectedtomanyexternalinfluencessuchasclimate road conditions industrial pollution and proxi...

Page 127: ...ed plastic as they do not allow moisture on the car body to evaporate Inflate the tyres to 0 5 bar above the normal specified pressure and check it at regular intervals Check the battery charge every...

Page 128: ...mud liners for damages 3 Keep all drain holes clear from clogging PR PR PR PR PROPER P OPER P OPER P OPER P OPER PARKING ARKING ARKING ARKING ARKING Alwaysparkyourvehicleinshadetoprotectitfromharshsun...

Page 129: ...cautions 1 Alwayswashyourvehicleinshade avoidingdirectexposure tosunlightduringwashing 2 Dry wiping your vehicle may lead to the formation of scratchesandhencealwaysuseasoftclothandcleanwater while wi...

Page 130: ...ing Fuses Checking and Replacing Fuses Checking and Replacing Fuses Checking and Replacing Fuses Checking and Replacing Fuses If any electrical unit in your vehicle has stopped functioning the fuses s...

Page 131: ...tted to protect the voltage drawing units from low voltage Relays are fitted in 2 locations 1 In the fuse box situated inside engine compartment 2 Behind glove box ECU for transfer case is fitted unde...

Page 132: ...of the Catalytic Converter The Catalytic Converter does not require any special maintenance however following precautions should be taken for the effective functioning of the converter and to avoid d...

Page 133: ...bo o o o ochar char char char charger ger ger ger ger The turbocharger rotor assembly is supported by two fully floating bearing bushes in the bearing housing These bearing bushes are lubricated with...

Page 134: ...hese block the air flow and reduce the cooling efficiency Use a light water spray from a hose or a soft brush to remove them NO NO NO NO NOTICE TICE TICE TICE TICE Use only low pressure spray or soft...

Page 135: ...as given below Alternator power steering belt Alternator power steering belt Alternator power steering belt Alternator power steering belt Alternator power steering belt Frequency should be 250 10HZ...

Page 136: ...d tighten battery connections 2 Engine cranks but does not start Air in the fuel system Press pear pump for air removal Check leakages Service lamp should glow Get defect rectified EMS fuse blown Repl...

Page 137: ...he element EGR malfunctioning Get checked corrected Check for loose pipes connections 6 Does not accelerate Accelerator pedal module defective Get defect rectified 7 Belt squeal Loose belt Get belt te...

Page 138: ...erential cover gasket torn Get replaced Pinion oil seal damaged Get replaced 2 Differential housing overheating Insufficient oil Get the oil filled Incorrect lubricant used Drain flush and get correct...

Page 139: ...the system 4 Brake grab Improperly adjusted parking brake Get correctly adjusted Brake fluid container breather hole Clean the hole on the container clogged No brake pedal free play brake pedal Adjus...

Page 140: ...cuit problem Check wiring harness Intermittentcontact Wiring connections connections connections loose faulty Component and sensor failure Check gap between sensor RPMsensors tonerringsfitting tonerri...

Page 141: ...vel Air in the system Get the air removed by bleeding the system Loose pump belt Get the belt correctly adjusted ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL ELECTRICAL 1 No lights on the dash board af...

Page 142: ...onnections Faultymotor Replace motor if no conductance Faultyorpoor Replace resistor block if defective connectionatresistor Faultyfanswitch Replace switch 2 Motor operates but air flow Obstructionat...

Page 143: ...the Foreignmatterhas Clean the edgeof the blade If streaks still wind shield making it hard to see attached to the blade or appear replace the blade edge of the blade is worn out 2 Thewiperbladejumpsa...

Page 144: ...would be free but materials if any services labour would be free but materials if any w w w w would b ould b ould b ould b ould be char e char e char e char e charged f ged f ged f ged f ged for or or...

Page 145: ...ols and are manned by technical personnel trained by us Besides they have adequate stocks of genuine spare parts for replacement purposes should the need arise Our Authorised Workshops are therefore i...

Page 146: ...y Attend if necessary 5 Check Underbody for loose Fasteners hydraulic line connections Exhaustsystem FuelPipesfor EveryService x x x x x x x x Damages Leakages if any Attend if necessary 6 Apply greas...

Page 147: ...E for 4x4 REAR AXLE FRONT AXLE for 4x4 REAR AXLE FRONT AXLE for 4x4 REAR AXLE FRONT AXLE for 4x4 REAR AXLE FRONT AXLE for 4x4 REAR AXLE 1 Change oil in axle First at 15 000 KM there after every 75 000...

Page 148: ...ICALS ELECTRICALS ELECTRICALS ELECTRICALS 1 Checkheadlampfocussing functioningofotherelectrical equipment 15 000 km x x x x x x x 2 Check specific gravity of battery electrolyte 30 000 km x x x HV HV...

Page 149: ...RD SHEET ORD SHEET ORD SHEET ORD SHEET ORD SHEET Km reading Fuel filled Fuel filled Fuel filled Fuel filled Fuel filled Fuel consumption Fuel consumption Fuel consumption Fuel consumption Fuel consump...

Page 150: ...ET ORD SHEET V E H I C L E R E C O R D S H E E T Km reading Fuel filled Fuel filled Fuel filled Fuel filled Fuel filled Fuel consumption Fuel consumption Fuel consumption Fuel consumption Fuel consump...

Page 151: ...meter Odometer Repair Repair Repair Repair Repair Particulars of Repair Particulars of Repair Particulars of Repair Particulars of Repair Particulars of Repair S S S S Ser er er er ervicing D vicing D...

Page 152: ...r s S s S s S s S s Signa igna igna igna ignatur tur tur tur ture e e e e reading km reading km reading km reading km reading km Order No Order No Order No Order No Order No Stamp Stamp Stamp Stamp St...

Page 153: ...ervicingDealer s Service Date reading Order Signatureand km No Stamp At km PDI 1 500 15 000 30 000 45 000 60 000 75 000 90 000 1 05 000 1 20 000 Recommended Odometer Repair ServicingDealer s Service D...

Page 154: ...unting Mounting Mounting Mounting Mounting No No No No No Number Number Number Number Number PCBU PCBU PCBU PCBU PCBU Passenger Car Business Unit Passenger Car Business Unit Passenger Car Business Uni...

Page 155: ...Drivinginadverseconditions 85 DrivingSafety 89 E ECU 117 EGRSystem 132 EngineCompartment 104 EngineCoolant 73 EngineCoolingSystem 106 Engineoil 72 Engine Oil Oil Filter 108 EnvironmentProtection 8 F F...

Page 156: ...Remote bypass valve 118 Relays 131 ReverseGuidingSystem 65 RoofLights 63 Roof Mounted A C 54 RoofRail 88 RPMMeter 49 RunninginPeriod 77 S S S S S SeatAdjustment 58 Seat belt 16 Seat belt precautions 1...

Page 157: ...TISF TISF TISFA A A A ACTION CTION CTION CTION CTION Sign of Customer Speedo Reading Km seal O K Broken R O No Date Dealer s Authorised Service Centre s Stamp Signature T T T T Ta a a a ata S ta S ta...

Page 158: ...158...

Page 159: ...SATISF TISF TISF TISF TISFA A A A ACTION CTION CTION CTION CTION Sign of Customer Speedo Reading Km seal O K Broken R O No Date Dealer s Authorised Service Centre s Stamp Signature T T T T Ta a a a a...

Page 160: ...160...

Page 161: ...GNED AND ST SIGNED AND ST SIGNED AND STAMPED BY AMPED BY AMPED BY AMPED BY AMPED BY THE SELLING DEALER THE SELLING DEALER THE SELLING DEALER THE SELLING DEALER THE SELLING DEALER DEALER DEALER DEALER...

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