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TATA Motors NEXON EV, Owner'S Manual

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TATA Motors NEXON EV Owner'S Manual Download Page 200

192

MOTOR COMPARTMENT 

 

&hTab 

High voltage components 

1.

Coolant tank 

2.

Low voltage battery 

3.

Motor Compartment Fusebox 

4.

Brake fluid reservoir 

5.

Windshield washer container

6.

MAINTENANCE

Summary of Contents for NEXON EV

Page 1: ...Revision Rev 01 JULY 2021 OWNER S MANUAL...

Page 2: ...er Assistance Centre will be glad to assist you on our Toll Free no 1800 209 8282 You can also approach nearest TATA MOTORS EV dealer A separate Dealer network address booklet is provided with the Own...

Page 3: ...s and operating instructions before driving Always carry out prescribed service maintenance work as well as any required repairs at an authorized TATA MOTORS EV Dealers or Authorized EV Service Centre...

Page 4: ...le may not be equipped with all features described TATA MOTORS LIMITED reserves the right to introduce changes in the design equipment and technical features without any obligation to install them on...

Page 5: ...nd Elec tric Shock 10 Types of Charging 11 Normal Charging Control Box Indications 20 Troubleshooting Guide For Normal Charging 21 Fast Charging Procedure 23 Maintenance of Normal Charging Gun 25 04 S...

Page 6: ...ment System Display 95 Speakers Tweeter if equipped 95 Usb Connectivity 96 Power Socket 96 Antenna 97 Roof Lamp 97 Roof Grab Handle 98 Boot Lamp if equipped 98 Head Lamp 99 Tail Lamp 99 Vehicle Telema...

Page 7: ...ore You Start Your EV 131 Driving Tips 134 Important Tips 135 Seat Adjustments 137 Rear View Mirrors 139 Outer Rear View Mirrors ORVM 140 Sun Visors 141 Electrical Power Assisted Steering EPAS 141 Ste...

Page 8: ...ce Schedule 202 Vehicle Parking For Long Duration Non Use Maintenance 206 12 TECHNICAL INFORMATION Lubricant Specification 207 Technical Specifications 208 Vehicle Dimensions 211 Aggregate Identificat...

Page 9: ...y also charges the 12 volt battery The high voltage battery must be charged with electricity before the vehicle can be driven As the vehicle operates the battery gradually discharges and when complete...

Page 10: ...ge electrical energy storage device Power Distribution Unit Distributes power from the high voltage battery to the HV components like inverter DC DC converter E compressor etc GENERAL WARNINGS Your ve...

Page 11: ...e body and avoid retrofitting accessories If work is not carried out properly there is the risk of fire and fatal injury from electrocution due to the high voltage system Tata Motors recommends to hav...

Page 12: ...tary Restraint System CRS Child Restraint System DAB Driver Airbag PAB Passenger Airbag ABS Anti Lock Braking System EBD Electronic Brake Force Distribution PEPS Passive Entry Passive Start ESCL Elect...

Page 13: ...sistance It is recommended to charge up to 100 during every charging for best perform ance of battery pack If warning related to battery appears com municate to TATA MOTORS EV service center The Nexon...

Page 14: ...n dition If the high voltage battery charge amount is below 20 per cent Normal charge the high voltage battery to 100 per cent This will keep the battery in its optimum working condition If over time...

Page 15: ...en you release the accelerator or press the brake pedal energy flows from wheels to high voltage battery thereby charging it Regeneration is done by converting driv ing force kinetic energy into elect...

Page 16: ...m of estimated range This range is up dated by the system algorithm depending on the driving conditions Displayed range in the instrument cluster is a tentative number based on drive route driving pat...

Page 17: ...ns before charging your electric vehicle The Normal Charging gun is located inside the boot of the vehicle As shown in the image the parts for Nor mal Charging system are Home Charging box socket 1 Pl...

Page 18: ...ouplers of your Portable Charging Gun before cleaning NOTE During normal operation the charging gun or couplers may feel warm If either coupler or the charging gun feels hot during charging unplug the...

Page 19: ...arging of the vehicle This charging method is most suitable for parking spots where the car will stay parked for longer duration of time creases Ensure that all plugs and ca bles are free of moisture...

Page 20: ...er Fast DC charging station is available User can charge at high speeds at public charging stations NOTE Battery performance and durability can deteriorate if the fast charger is used constantly Use o...

Page 21: ...urce Normal AC Charging Nominal voltage 230 V ac RMS Single phase 50Hz supply Voltage range Minimum voltage 190V ac RMS Maximum voltage 250V ac RMS Power rating 3 3 kW ac RMS Rated current 16A ac RMS...

Page 22: ...be able to supply 15A dedi cated load continuously Check the charging inlet for accumula 3 tion of dust or any foreign objects Don t try to pull off the charging gun 4 during charging Don t pull out...

Page 23: ...Procedure Engage the park brake Charging will 1 not start without engaging the park brake Connect the plug to AC power socket 2 DO NOT plug into a power strip 3 Open the protective cap on Charging 4...

Page 24: ...the gun lock is released If the actuator is engaged and the gun 8 is not getting inserted properly contact TATA Motors EV service center Remove any dust on the Charging 9 Gun and Charging Inlet Connec...

Page 25: ...door and see instrument 13 cluster for State of Charge Time to Charge and Gun connection status In case the park brake is not engaged 14 or partially engaged the charging won t start and Engage Park...

Page 26: ...me gap is re quired before the vehicle can be started After turning off the vehicle wait for four seconds if you want to start the vehicle again NOTE In emergency charging shutdown con ditions Gun won...

Page 27: ...Normal Charging Control Box Indica tions Home 1 Control Box 2 Vehicle 3 Fault 4 CHARGING 19...

Page 28: ...ription Self inspection state Blink Blink Blink Blink Self inspection for system Standby state On Off Off Off No fault Blink Plug temperature is high Charging state On On Blink Off No fault Blink Plug...

Page 29: ...tion Home Control Box Vehicle Fault Recommended Action Interface fault in home Blink Off Off On Improper earth connection Check the earth pit Short circuit between PE and phase Error in do mestic supp...

Page 30: ...Home Control Box Vehicle Fault Recommended Action Control box fault Off Blink Off On Contact TATA Motors EV service engineer Off Blink Off Blink Vehicle fault Off Off Blink On Go to nearest TATA Moto...

Page 31: ...rger inlet flap 5 Before connecting the charging gun to 6 vehicle charging socket make sure the gun lock is released Remove any dust on the Charging 7 Gun and Charging Inlet Connect the charging gun t...

Page 32: ...rument cluster To stop the charging switch off DC 15 charging station The charging gun will be unlocked 15 16 seconds after switching off the supply from DC charging station Put on the protective caps...

Page 33: ...harged When driving on highways make sure to check in advance if the HV battery is charged enough When the bar turns red on the high voltage charge indicator the low charge warning lamp turns ON to al...

Page 34: ...mulation in charging port it can be cleaning by blowing air In case of snow accumulation in charg ing port it can be cleaned with blowing air Allow the water to drain completely through drain holes Al...

Page 35: ...your programmed pre sets while driving for ease of use Driving Through Water Do not drive through flooded areas Judge the depth of water before driving through it Otherwise water may enter the vehicle...

Page 36: ...dazzle the driver of the oncoming vehicle thus causing an ac cident Use head lamp main dip beam to alert other road users on turns cross roads etc Use side indicators for lane change or turning Drivi...

Page 37: ...lock buckle until you hear a CLICK which indicates that the seat belt is securely locked Position the lap portion of seat belt across your pelvic bone hips below your abdomen To remove slack pull up a...

Page 38: ...t only be used by one occupant only It is not recommended to put a seat belt around a child being car ried on an occupant s lap Be careful not to damage or tamper the seat belt webbing or hardware Ins...

Page 39: ...t seat belt reminder lamp will blink and a buzzer will sound for pre defined duration until the driver s seat belt is buckled If front passenger seat is occupied by an adult and if the person does not...

Page 40: ...d in the seat and reduce the risk if injuries All children below age of one year must al ways ride in a rear facing infant CRS Keep children above age of one year in a forward facing CRS with a harnes...

Page 41: ...NOTE The image s provided are for reference purpose only SAFETY 33...

Page 42: ...ts approved for use in this age group Universal is a category in the AIS072 ECE R44 norm WARNING If a child is seated in the front seat it may cause serious injury or even death during any collision S...

Page 43: ...WARNING Do not use an infant carrier or a child safety seat that hooks over a seat back it will not provide adequate pro tection in a collision NOTE A CRS in a closed vehicle can become very hot To p...

Page 44: ...ion ON indicating that the passenger airbag is NOT operational If the airbag SRS warning indicator in the instrument cluster illuminates continuously it means that there is malfunction in the system R...

Page 45: ...o exit the vehicle Airbag inflation is virtually instantaneous and occurs with considerable force ac companied by loud noise and smoke which is normal The inflated airbag to gether with seat belts lim...

Page 46: ...ry in the event of a collision ALWAYS use seat belts and CRS during every trip and at all times Even with airbags you can be seri ously injured or killed in a collision if you are not wearing seatbelt...

Page 47: ...Wrong Seating Positions SAFETY 39...

Page 48: ...Authorized TATA MOTORS EV Dealer for necessary guidance Do not tamper with SRS in any way This will lead to unexpected per formance of system and may cause serious injury or death WARNING If your SRS...

Page 49: ...ch situations will not benefit the occupant protection Head re straints and seat belts if fastened provide occupant protection during a rear collision Rollover collision During a rollover colli sion o...

Page 50: ...hey had deployed Seat belts if fastened offer ad equate occupant protection in such cases CHILD LOCK Both the rear doors of the vehicle are pro vided with a child proof lock Push the lock lever locate...

Page 51: ...dication of hazardous road conditions and functions as a reminder to take extra care while driv ing WARNING If ABS is faulty the wheels could lock when braking The steer ability and braking characteri...

Page 52: ...timize braking distance and to ensure vehicle stability by means of lowering braking pressure at rear wheels WARNING If EBD is malfunctions the rear wheels can lock under full braking This increases t...

Page 53: ...ATA MOTORS authorised EV dealer immediately WARNING Do not turn ON the ignition using key with any type of metal wound around its grip or in contact with it Do not leave the key in areas of high tempe...

Page 54: ...46 Keys as applicable Sr no Name Remote Key Description 1 Smart Key Locking all doors 1 Approach light 2 Unlocking all doors 3 Tail gate opening 4 OPENING AND CLOSING...

Page 55: ...OFF the ap proach lights press and release the same button or it automatically turns OFF after certain time 3 Unlocking All Doors Pressing the unlock button 3 once Re mote will unlock all the Doors Pl...

Page 56: ...e not in the vicinity of your vehicle as it could lead to an unintentional un locking your vehicle For battery replacement procedure refer MAINTENANCE section Don t remove the battery connection of th...

Page 57: ...without oper ating smart key button key blade Press the door handle switch DHS provided on the driver door to lock unlock all the four doors except Tail gate Locking Without A Key From Inside All the...

Page 58: ...n the main control panel located on the driver s arm rest They work only when the key is in the IGN ON position Express Down if equipped Window glasses can be opened by a sin gle long press of the swi...

Page 59: ...h is pressed red light turns ON The in dividual switches provided on rear and front passen ger door can be operated It can also be operated from the switches on driver s arm rest WARNING While raising...

Page 60: ...onnet up Pull the bonnet stay 4 rod from its clip and insert the free end into the slot provided on frame NOTE Make sure that the wiper arms are not raised before you lift up the bonnet to avoid damag...

Page 61: ...il gate gets unlatched Option II To open the Tail gate press the switch lo cated on fascia switch WARNING Ensure that the bonnet is properly locked before driving or it can fly up un expectedly during...

Page 62: ...er seat NOTE If vehicle is in locked condition then tail gate unlatch via fascia switch will work only when the car is in ON condition If vehicle is in unlocked condition then Tail gate unlatch via fa...

Page 63: ...Position of the switches 1 to 3 Sunroof Open Close Position Opening Sunroof When The Sunshade Is Closed Switch Position Function 1 Open tilt vent sunroof 2 Close sliding tilt sunroof 3 Open sliding su...

Page 64: ...tton 2 to enter manual mode and stop the sunroof at de sired position Sun Shade Open close Position To fully Open Close the Sun Shade Manual Open Of Sunshade handle Manual Mode Hold shade handle by ha...

Page 65: ...has a range 4 mm to 1 200 mm from the cutout Pinch force is more than 100 N 2 Pinch protection can help reduce the 3 risk of pinching injuries when closing the power sunroof If the power sunroof closi...

Page 66: ...completely close 2 or open by operating the switch once The sunroof slides back to close But 3 the operation does not stop even after a complete close and tilts up the sun roof Without pinch protectio...

Page 67: ...e 4 creases for the sliding open or tilt up Operation of the sunroof switch does 5 not do anything or work properly The operating process is not same as 6 before due to discharged or discon nected bat...

Page 68: ...60...

Page 69: ...Horn pad 6 Airbag DAB 7 Steering mounted controls 8 Controls 9 Foot rest 10 USB port 11 Fascia switches 12 Start Stop switch 13 Instrument cluster 14 Foldable Arm Rest if fitted 15 Parking Brake Leve...

Page 70: ...ection is to elaborate Instrument cluster features applicable for Nexon EV The instrument cluster consists of tell tales speedometer drive mode indicator charge graph and driver information system amo...

Page 71: ...le to TATA authorized EV serv ice center Digital Soc Gauge SoC State of Charge gauge indicates the battery state of charge to user in percent age If SoC reaches low limit value then over the SoC gauge...

Page 72: ...de This is wel come strategy In ECO mode green colored band will fill as per the power consumed in ECO drive by taking instantaneous power consumption input In POWER mode red colored band will fill as...

Page 73: ...e of steering wheel to see the TRIP A TRIP B and settings and energy flow animation Press the set switch in the middle of Steering Wheel Switch pack with TFT screen in In Trip A or Trip B mode Se lect...

Page 74: ...Steering Wheel to reset the service re minder page With steering mounted controls user can set the clock or increase bright ness of cluster and infotainment screen when driving in the night TRIP A Scr...

Page 75: ...th Average energy consumption value during the trip in Wh km same for the Trip B screen also Range DTE indicates approximate distance km that the vehicle can travel with current charge DTE shall be in...

Page 76: ...ressing Set button in Settings screen User can increase or decrease the bright ness intensity from 20 to 100 in 5 steps by using right arrow SET Button NOTE To adjust illumination the position lamp sh...

Page 77: ...Reminder Symbol by right left SET buttons on the steering wheel In the Setting menu if there is no user input for 10 seconds the previous screen shall be displayed Digital Clock Instrument Cluster eq...

Page 78: ...can be affected by heat reflection from the road sur face motor heat and the exhaust from surrounding traffic This can cause an incorrect tempera ture reading when vehicle speed is under 30 kmph or w...

Page 79: ...normal theme when the user selects any other mode Door Ajar This function indicates the door open state to user Door open state shall be shown graph ically as below with the timeout of 5 seconds afte...

Page 80: ...that vehicle is ready to move after first cranking When vehicle is not ready or if it is in mo tion Charger Connected This function displays the Charger Connected status information When charger is n...

Page 81: ...riving Energy Histogram represents the in stantaneous energy at any point of time and is represented in the form of line graph Animation 1 The following screen shows energy flow from battery to motor...

Page 82: ...Door Ajar This function indicates the door open state to user Door open state will be shown graphi cally as below with the timeout of 5 sec after which respective door open state in minimized telltale...

Page 83: ...le Safely Steering Failure Please Visit Garage Steering Failure Contact Service Center No Key Smart Key Out of Range Low Key Battery Smart Key Battery Low Press Brake Pedal Press brake pedal to start...

Page 84: ...to Turn Off Vehicle Fasten Seat Belt Driver Fasten Driver Seat Belt Fasten seat belt co driver Fasten Co Driver Seat Belt LV Battery charge indication Charging Fault Contact Service Center EV system w...

Page 85: ...tive warning tell tale flashes with an audio warning In this case stop the vehicle switch OFF the motor and cool it down for some time Contact a nearest TATA MOTORS Author ized EV Service Centre immed...

Page 86: ...e To Empty Indicates approximate distance that your vehicle can travel with available range under current average range and it is displayed in km NOTE Irrespective of DTE value please charge your EV i...

Page 87: ...system is de tected Contact the nearest TATA MOTORS Authorized EV serv ice centre immediately to rectify the problem State of Charge SoC State of Charge gauge indicates the battery state of charge to...

Page 88: ...applicable All four doors and tailgate are indicated independently when re spective door or tailgate is open This warning will be indicated when driver door and any others door is open NOTE If any oth...

Page 89: ...ON High Beam Blue This symbol comes ON when the headlamp high beam is switched ON or if high beam is flashed 12V Battery charging Red This symbol provides low voltage battery charging status to user...

Page 90: ...for a few moments when ignition is turned ON irrespective of seat belt buckle status If seat belt is not fas tened then telltale will be ON as initial warning with no audio warning If seat belt remai...

Page 91: ...d ON When Vehicle Speed cross 80kmph then Speed Limit Warning Indicator will turn ON along with audio warning every two minutes If Vehicle Speed crosses 120kmph then along with Speed Limit Warning Ind...

Page 92: ...ale shall be turned ON OFF by receiving the input HV battery high temperature input signal whenever battery temperature is high it will indicate the user EV system battery high temperature and to visi...

Page 93: ...hicle Whenever the IGN is ON this telltale symbol will light up for a few seconds and then go off The telltale shall remain ON irrespective of the Input state during these few seconds IGN Green This t...

Page 94: ...nbuckled and vehicle speed goes above 15kmph audio warning will start and will continue for 90 seconds Seat belt telltale light will remain continu ously ON when audio alarm is active ESCL Warning Thi...

Page 95: ...r and when the last door closes customer can hear audio warning on instrument cluster beeps for 10 seconds Key Detected Inside Vehicle is in unlock condition ignition is OFF Smart key is inside the ve...

Page 96: ...essed while ro tating knob Gear Selection knob is located on floor console Welcome Strategy When Ignition is switched ON from OFF rotary knob will perform Welcome Strategy for 3 seconds Changing gears...

Page 97: ...ards you from the normal position It will return to its normal position when you re lease it Headlamp Rotary Switch i OFF Position All lamps will remain OFF ii Parking Lamp Rotate stalk to turn ON the...

Page 98: ...done with head lamp in Low Beam and in ON position Select correct posi tion before start of trip and vehicle is sta tionary Depending upon the number of passengers and luggage in the vehicle headlamp...

Page 99: ...hield wash and wipe The windshield wipers operate for 3 cycles Rear Wipe Turn the rotary knob counter clockwise such that it aligns its positions with arrow mark to operate rear windshield wiper con t...

Page 100: ...w or rain the fog lamps improve visibility as well as making it easier for other road users to see you It turns ON when the front fog lamp switch is pushed in with ignition ON and position and parking...

Page 101: ...to accept in coming call when a cell phone is connected via Bluetooth Voice Recognition To activate long press the voice activation button provided on the steering wheel The system mutes pauses the c...

Page 102: ...croll RH 2 Press above switch to scroll RH side on Instrument Cluster display Ok select Long Press For Settings Press the above switch to select the option and long press it ap prox three seconds to g...

Page 103: ...ers are provided on models with infotainment system Pro visions are given for music system and speakers on versions without infotainment system NOTE For more information refer infotainment manual Refe...

Page 104: ...ehind rear seat on LH side 2 The power socket will work when the igni tion switch is in the ACC or ON position This socket can be used to provide 12V 10A power for electrical accessories NOTE Use of i...

Page 105: ...pe antenna is located on the roof for the lower variants Turn antenna anti clockwise to remove from vehicle if re quired ROOF LAMP Option I Option II NOTE While using radio if AM Signal is weak a whir...

Page 106: ...g When the key is turned to the IGN position the lamp goes OFF immediately OFF In this position the lamp will remain OFF ROOF GRAB HANDLE Roof grab handles are provided on all seats except driver s se...

Page 107: ...r lens Generally this condition is con sidered normal and can be eliminated by turning on the headlamp with motor run ning or during normal driving conditions TAIL LAMP Turn indicator 1 LED Parking Po...

Page 108: ...ssure monitoring system if one or more tires pressure decrease below the recommended value the sys tem warning light will be illuminated in in strument panel cluster with text message check all tire P...

Page 109: ...text message What To Do Visually inspect all the tires for any 1 damage Use the tire pressure gauge to check 2 which tires have low pressure If a tire is observed to have air leakage 3 or a puncture...

Page 110: ...onditions iTPMS system will complete its self reset procedure in background once vehicle is getting driven between 40 120 kmph after reset is Initiated 20 minutes approximately during this period syst...

Page 111: ...re Tires are installed with snow chain Rough Terrain driving for excessive pe riods Bending or mountain type terrain driv ing for excessive periods iTPMS system will not indicate imme diately if tire...

Page 112: ...will get triggered have a flat tire replaced repaired from author ized TATA EV service centre tire shop After fitting the repaired tire kindly ensure all wheels are inflated with recommended tire pres...

Page 113: ...Wallet stowage near roof lamp 2 Driver side coin box 3 Utility pockets on front doors 4 Utility pockets on rear doors 5 Center console 6 Stowage for rear passenger 7 Foldable armrest for rear occupan...

Page 114: ...Following items can be stowage in glow box Owner s manual and other vehicle 1 document Chiller glow box 2 Pen holder 3 Visiting card 4 Cup holder 5 Receipts etc 6 Cooling Facility if applicable On sel...

Page 115: ...e coins is provided on RH side of the steering wheel UTILITY POCKETS ON FRONT DOORS Utility pockets are available on front doors and it can be used to keep following items Water bottle 1 Magazine pape...

Page 116: ...elow Arm Rest Stowage compartment is provided below the foldable arm rest for keeping cell phones iPods chargers etc Tambour Door Tambour door is provided on center con sole To access the Tambour door...

Page 117: ...o keep mobile charger and small items FOLDABLE ARM REST if applica ble A foldable arm rest has been provided in the rear seat It also has two cup holders which can be accessed by opening the cover Whe...

Page 118: ...d the seat Lift the seat cushion upwards Move the driver and co driver seat for ward if necessary Push the headrest all the way down Pull the backrest release knob up wards and fold the back WARNING D...

Page 119: ...at Folding complete Seat 100 You can increase the trunk capacity by folding the rear seat For folding Push the headrests all the way down Pull the backrest release knob avail able on both sides simult...

Page 120: ...y be pushed into the seat belt by the rear bench seat or by the seat back rest The seat belt can no longer offer the intended level of protection and could even cause injuries Objects or loads in the...

Page 121: ...ding purse are provided on both B pillar Collapsible Hook Collapsible hook is available on right hand side of the front passenger to hang carry bags Permissible load is 2kg only WARNING The coat hook...

Page 122: ...Luggage Compartment These hooks are available on both sides in the luggage compartment for to hang small carry bags up to 3kg only NOTE Do not use these hooks for securing luggage like using nets etc...

Page 123: ...the temperature based on the user set temperature settings in the vehicle and also filters the dust par ticles in the cabin Air Distribution The air is distributed through the vents in the passenger...

Page 124: ...races of water on the ground are normal and are not a sign of leakage or malfunction Ventilate the vehicle for a brief pe riod during warm weather This will speed up the cooling process and the desire...

Page 125: ...8 Auto on selection button 9 Temperature control knob 10 Display Unit FATC display is shown on main display screen FATC functions can be controlled using both the FATC control panel and the touch scr...

Page 126: ...cuts off compressor at a higher temperature than normal AC The operation can be used during mild weather conditions for battery saving Comfort level may be compromised during this operation By pressi...

Page 127: ...e au tomatically However user override is possible with the use of MODE button to select the desired airflow mode Each time you press the MODE button the display shows the mode selected OFF Button Pre...

Page 128: ...s re main automatically controlled Making any manual selection causes the word AUTO in the display to go OFF and overridden setting is displayed System will remain in semiautomatic mode till AUTO is r...

Page 129: ...cover sensor this may 2 cause the sensor to malfunction This may lead to FATC not function ing to desired level NOTE To control the high voltage battery tem perature the air conditioner is used to co...

Page 130: ...to the desired temperature ON Optional OFF OFF ON Quick Cool ing Max speed To the extreme left ON Optional OFF OFF ON Demisting rear wind screen Desired speed To the right up to the desired temperatur...

Page 131: ...erant used oth erwise damage to the vehicle and injury may occur To prevent damage the air conditioning system in your vehicle should only be serviced by trained and certified technician We recommend...

Page 132: ...124...

Page 133: ...ghten your load by removing any unnecessary cargo Windows are fully raised Any mounted parts that may in crease air resistance Daily Check Tyres for abnormal wear cracks or damage and embedded foreign...

Page 134: ...ECO mode helps reduce power consumption by reducing acceler ation when compared to the same accelerator pedal position in the D Drive position Drive at a constant speed Maintain cruising speeds with...

Page 135: ...tive brake system when the Li ion battery is fully charged Regen erative brake is automatically reduced when the high voltage battery is fully charged to prevent it from overcharg ing Regenerative bra...

Page 136: ...me Mode Telltale Warnings Telltale Indicator Condition Description Blinking HV Critical Fault Contact TATA MOTORS EV Service Station Continuously ON HV Critical Fault Mobility is not allowed Contact T...

Page 137: ...change No change No change SOC 10 Low SOC Battery Saver Mode IPC display of battery SoC gauge turns red 50kmph Reduced Max 15 No cooling SOC 5 Low SOC Battery Saver Mode IPC display of battery SoC gau...

Page 138: ...events freezing Be sure to replace or replenish your coolant in accor dance with the maintenance schedule Before winter have your coolant tested to assure that its freezing point is suf ficient for th...

Page 139: ...rry Emergency Equipment Depending on the severity of the weather you should carry appropriate emergency equipment Some of the items you may want to carry include tow straps or chains flashlight emerge...

Page 140: ...while press 8 ing the start stop button When Ready message appears you 9 can drive the vehicle Else you cannot drive the vehicle Start the vehicle again Press and hold the brake pedal and ro 10 tate...

Page 141: ...istance to empty increases Distance to empty may depend on many factors such as the charge available in the high voltage battery weather tempera ture durability of the battery geographical features an...

Page 142: ...ure will drop below 0 C check the antifreeze to ensure proper win ter protection For additional information refer to the Maintenance section of this manual 12 volt Battery If the 12 volt battery is no...

Page 143: ...l devices and con necter during washing This is to pre vent malfunction failure of electrical system due to water ingress No High pressure washing in in Motor compart ment Under floor battery pack and...

Page 144: ...there should be no error Red LEDs on the charging gun In case any trip ping of RCBO is observed or error LEDs start blinking on the Charging gun please contact TATA MOTORS Authorized EV Service Centr...

Page 145: ...ht if equipped 2 Seat forward rearward adjustment 3 lever Seat Backrest Angle Adjustment To change the seat back rest angle lean forward slightly and pull up the lever 1 Adjust seat backrest until it...

Page 146: ...performance of ODS in front co driver seat Adjustable Head Restraint Front Seats Adjust the head restraint so that it is as close to the head as possible and the cen ter of the head restraint supports...

Page 147: ...When driving at night set the selector tab to select anti glare mode to reduce glare from the headlights of vehicles behind you WARNING Do not drive the vehicle without the seat head restraints Head...

Page 148: ...if equipped To fold unfold the ORVMs keep the Se lector switch in center position i e neither L nor R position and then toggle down To adjust the mirrors Move the mirror selection switch to L 1 for le...

Page 149: ...ecreases for better control of the vehicle at different vehicle speeds This EPAS system is equipped with the fol lowing assist features Speed sensitive assist control 1 Active return control 2 NOTE Th...

Page 150: ...to the right or left slightly to unlock the steering wheel while turning the ig nition key or pressing motor start stop button WARNING If the EPAS system does not operate normally the warning light w...

Page 151: ...until the brakes have regained their normal effec tiveness Braking On Downhill Gradients On long and steep gradients you must re duce the load on the brakes by lifting your foot off the accelerator T...

Page 152: ...start stop button two times with interval of 2 5 sec onds between two presses after pressing the brake pedal with valid smart key near WARNING Always make sure to keep the gear shift knob in the N pos...

Page 153: ...This shall perform dual functions of Passive entry exit and Passive start similar functions of UID Protected with IP67 compliance that means dust proof and temporary water immersion 1m depth for 30min...

Page 154: ...ver door handle switch along with valid UID Smart Key within authentication range of 1 2m Vehicle gets locked UID Smart Key Battery Replacement Procedure How does customer understand the bat tery of U...

Page 155: ...cle will start and customer can drive the car PARKING BRAKE Mechanical parking brake acting only on the rear wheels is provided on the vehicle To apply the parking brake pull the lever up fully The pa...

Page 156: ...if parked on a slope NOTE Apply the parking brake properly before leaving the vehicle and release it before moving NOTE While parking on uphill or downhill gra dients place the gear lever in the N po...

Page 157: ...vated manually through infotainment screen Always look at surrounding before initiat ing reverse parking for kids pets and eld erly people moving around the vehicle There are ultrasonic sensors placed...

Page 158: ...r failure Reverse Park Assist Limitations Reverse Park Assist system is not a colli sion avoiding system It is solely the driver s responsibility to park the vehicle safely Reverse Park Assist feature...

Page 159: ...Park Assist System Preven tive Maintenance Regularly clean the Sensors camera 1 if equipped and keep them free from dust ice mud water chewing gum etc for proper working of the system Use a smooth clo...

Page 160: ...ist for confirm ing the safety of the rear and the sur rounding conditions REAR VIEW CAMERA Rear View Camera is a visual reverse guiding system When reversing or park ing make sure that there are no p...

Page 161: ...t you have to stop re versing the vehicle If you still go back wards the car will hit the obstacle Do s And Don t Do not use camera when tailgate is open If tailgate is open visual infor mation may no...

Page 162: ...n may change During rainy conditions image may get obscured In such conditions do not depend on camera view The camera used in the vehicle may not reproduce the same color of the real object In case o...

Page 163: ...either cor ner of the bumper or under the bumper cannot be seen on the screen The camera uses a special lens The distance of the image that appears on the screen differs from the actual dis tance The...

Page 164: ...they actually are In the same way there will be a margin of error be tween the guidelines and the actual dis tance course on the road 4 When Any Part Of The Vehicle Sags When any part of the vehicle...

Page 165: ...it appears that a truck is parked at point B However in reality if you back up to point A you will hit the truck On the screen it appears that A is closest and C is furthest away However in reality t...

Page 166: ...158...

Page 167: ...gle An advance warning triangle is kept in the luggage compartment Use advance warning triangle to warn the approaching traffic in case of vehicle break down or during emergency where your vehicle cou...

Page 168: ...Removal Process To access the spare wheel open the tail gate and lift the carpet up Take out the advance warning triangle and tray To remove the spare wheel unscrew and remove the retaining bolt NOTE...

Page 169: ...as far away as pos sible from traffic If possible bring the front wheels into the straight ahead position Secure the vehicle against rolling away Set the parking brake firmly Switch off the motor Kee...

Page 170: ...the vehicle for a short time while a wheel is being changed It is not suited for performing mainte nance work under the vehicle Use the jack on level hard ground Avoid changing the wheels on uphill a...

Page 171: ...thly until the tyre clears the ground Do not raise the vehicle more than neces sary Lifting front wheel using jack WARNING If you do not position the jack correctly at the appropriate jacking point of...

Page 172: ...wn we recommend that your vehicle be towed with the driving wheels off the ground or place the vehicle on a flatbed truck as shown NOTE Do not place wheel nuts in sand or on a dirty surface Do not app...

Page 173: ...er provided on the front bumper by pressing it at the bottom part and simultaneously pulling it at the top as shown in fig Screw in and tighten the tow hook in clockwise direction After towing remove...

Page 174: ...aximum distance of 200 km 120 miles Do not exceed a maximum speed of 80 km h 50mph Keep the Puncture repair Kit out of the reach of children Once the Puncture repair Kit has been used for a temporary...

Page 175: ...uggage Compartment Puncture Repair Kit Removal Process To access the puncture repair kit open the Tailgate Remove the two Velcro as shown in figure and take out the puncture repair kit hTab Steps EMER...

Page 176: ...at the sealant is expired the functionality cannot be fully guaranteed Only use original Puncture repair Kit bottles which are pressure resistant How To Proceed In The Event Of A Tire Puncture You can...

Page 177: ...t residues may escape from the hose and put the protective cap back onto the hose Leave the bottle in the holder This avoids unexpected leakage of sealant residue Leave the bottle seal intact Screwing...

Page 178: ...ly if the vehicle is outdoors or in a well ventilated area 17 18 Switch the compressor on to I and pump the tire up to the specified tire pressure within max 10 minutes Switch the compressor off and c...

Page 179: ...wing procedures could result in an accident or injury due to the unsafe oper ating condition To ensure proper towing and to prevent accidental damage to your vehicle take help of a TATA MOTORS authori...

Page 180: ...20kmph FUSES Your vehicle has fuse boxes at three loca tions The vehicles electrical circuits have fuses to protect the wiring from short circuits or sustained overload Battery mounted fuse box 1 Mot...

Page 181: ...s Turn off the vehicle In the fuse box identify the defective fuse from its melted wire Remove the blown fuse by fuse puller The fuse puller and spare fuses are provided in the motor compartment fuse...

Page 182: ...supply to Battery Management System must be disconnected Follow the steps below to disconnect the power supply from the battery manage ment system Open the fuse box cover located under the bonnet beh...

Page 183: ...is removed for any reason it should be refitted properly at its original position NOTE The fuse box layout is for reference pur pose only Please refer the sticker pro vided inside the fuse box cover E...

Page 184: ...176 Under Bonnet Fuse Box Layout And Details EMERGENCY AND BREAKDOWN...

Page 185: ...Under Bonnet Fuse Box Layout And Details EMERGENCY AND BREAKDOWN 177...

Page 186: ...LOW BLOW SUPPLY CABIN FUSE BOX 2 EF8 25A SLOW BLOW VACCUM PUMP EF9 SLOW BLOW SPARE EF10 40A SLOW BLOW IGN LOADS EF11 60A SLOW BLOW EPAS EF12 15A FAST BLOW VCU KP SUPPLY_BATT EF13 30A FAST BLOW MAIN RE...

Page 187: ...A FAST BLOW ITS EF27 10A FAST BLOW OBD_BATT EF28 5A FAST BLOW EVAPORATOR SOLENOID EF29 5A FAST BLOW DC DC CONVERTER_BATT EF38 20A FAST BLOW VCU EF39 5A FAST BLOW PT RELAY CONTROL EF40 5A FAST BLOW OBC...

Page 188: ...ING FAN FAST1 R7 20A MICRO INT WIPE ON OFF R8 20A MICRO COOLING PUMP_BATT R9 MINI SPARE R10 40A MINI COOLING FAN FAST2 R11 MICRO SPARE R12 20A MICRO E DRIVE BATTERY SUPPLY RLY R13 20A MICRO HEAD LAMP...

Page 189: ...e vacuum pump relay It is labeled with yellow color flag as per below image Without touching any other high voltage components Disengage the Low voltage Service Disconnect in case of emergen cies WARN...

Page 190: ...ash 1 board with the help of lugs at the top and bottom of the cover from inside To remove the cover gently pull the 2 cover from bottom side such that the lugs get disengaged Re fitment Procedure Ali...

Page 191: ...OW MIRROR ADJUST MOTORS F8 15A FAST BLOW POWER SOCKET 1 F9 20A FAST BLOW SUNROOF F10 5A FAST BLOW RESTRAINTS CONTROL MODULE F11 5A FAST BLOW EPAS F12 10A FAST BLOW IGNITION F13 10A FAST BLOW PEPS F14...

Page 192: ...ssed A R1 40A MINI N O ACC RELAY R2 40A MINI N O BLOWER R3 MINI SPARE R4 MINI SPARE R5 MICRO N O SPARE R6 20A MICRO N O HEATED REAR WINDOW R7 20A MICRO C O CDL LOCK R8 20A MICRO C O CDL UNLOCK R9 20A...

Page 193: ...icle and move the smart key at least 2 meters away from the vehicle to avoid any accidental restart or activation of high voltage systems Try to evacuate the occupants from in side of the vehicle Secu...

Page 194: ...N Neutral position and then push the vehicle to a safe place If The Vehicle Stalls While Driving Reduce your speed gradually keeping a straight line Move cautiously off the road to a safe place Turn...

Page 195: ...tance including towing to the nearest TATA MOTORS Authorized EV Workshop through their Authorized Serv ice Providers ASP The 24X7 On Road Assistance Program shall be automatically available to your ve...

Page 196: ...s tomers in actuals in cash Accidental towing will be available only after completing all legal formalities This includes only towing facility All other charges to be borne by customer If required cab...

Page 197: ...free of charge repairs will be as per the warranty policy procedures of TATA MOTORS LIMITED and as per the interpretation of the same by ASP You will be duly informed by the ASP call centre for the c...

Page 198: ...ent and refusal to pay the charges for any charges re lated services and spare parts during service or on previous occasion on part of the customer On site repairs may be temporary in nature The compl...

Page 199: ...infor mation is provided which makes tracking routine service easy The following checks can be carried out between the recommended scheduled maintenance services Take help of our authorized EV service...

Page 200: ...192 MOTOR COMPARTMENT hTab High voltage components 1 Coolant tank 2 Low voltage battery 3 Motor Compartment Fusebox 4 Brake fluid reservoir 5 Windshield washer container 6 MAINTENANCE...

Page 201: ...Do a check of the brake fluid level Cooling System Do a check of the cooling system compo nents like the radiator coolant reservoir hoses and connections coolant three way valve chiller for leakage a...

Page 202: ...nt in reservoir always above min level Use only recommended coolant as specified in the lubricants section Have your radiator flushed and filled on an annual basis to get rid of degra dation and weari...

Page 203: ...plain water Dry off the battery with a cloth or paper towel Coat the terminals with petroleum jelly to prevent future corrosion Use a proper wrench to loosen and re move cables from the terminals Alwa...

Page 204: ...trical elec tronic components inside the vehicle as this may damage them 12 volt Battery Keep the 12 volt battery surface clean and dry Clean the 12 volt battery with a solution of baking soda and wat...

Page 205: ...combination of riding comfort handling tyre life and better range Over inflation of tyres makes the vehicle ride bumpy and harsh Tyres are more prone to uneven wear and damage from road hazards Under...

Page 206: ...d When Spare Wheel Is Same As Vehi cle Wheels When Spare Is Different From Vehicle Wheels Wheel Balancing Wheels of your vehicle are balanced for better ride comfort and longer tyre life Bal ancing ne...

Page 207: ...he vehicle with damaged rim may cause deflation of tyre and subsequent dislodging of tyre from rim Maintain recommended inflation pres sure Over inflation in particular may cause puncture or bursting...

Page 208: ...es stored in the Electronic Control Unit together with a series of specific parameters for Motor op eration and Diagnosis This check can also be carried out by the traffic police To access the diagnos...

Page 209: ...ling free services 1st free service At 1 000 2 000km OR 2 months whichever is earlier 2nd free service At 7 000 8 000km OR 6 months whichever is earlier 3rd free service At 14 500 15 500km OR 12 month...

Page 210: ...24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120 General 1 Wash the vehicle Clean Condenser Fins Every Service 2 Check Top up Fluids If re quired Transaxle Oil Coolant Brake Fluid Bat tery Elec...

Page 211: ...raction cooling system TCS 60K 36 M 7 Check and Capture all DTC s Clear all faults and Erase the Codes Every Service 8 Check Rubber Boots Rub ber seat Dust cover Bushes for damage re place if required...

Page 212: ...found damaged Suspension bushes 30K 24 M 10 All door latch striker oper ations Adjust If required 15K 12 M 11 Check for all bolts nuts Tighten 7 5K 6M Brakes 12 Check front brake pads rear brake lini...

Page 213: ...sure condition rotate 7 5K 12M Transaxle 17 Replace Transaxle oil First Oil change at 7500km or six months subsequently after 2 years or every 30000km whichever comes first 30K 24 months Electrical 18...

Page 214: ...ehicle with a cloth or perfo 8 rated plastic sheet Do not use sheets of imperforated plastic as they do not allow moisture on the vehicle body to evaporate Inflate the tyres to 0 5 bar above the 9 nor...

Page 215: ...ng sys tem Coolant Pre mixed Antifreeze agent Soft water40 60 ratio Class II JIS K2234 TATA SS7700S1 SUNSTAR CCI Golden Cruiser LLC 2200NP 3 5 litres IOCL TATA MOTORS GENUINE COOLANT KOOL PLUS Transax...

Page 216: ...Type Electric Vehicle Transaxle No Of gears Single speed 1 Reverse Steering Type Column Mounted Electric Power Assisted Steering System Brakes Brakes Front Disc Rear Drum Parking brake Cable operated...

Page 217: ...n chassis dimension in mm Wheel base mm 2498 Track front mm 1540 Track rear mm 1530 Overall length mm 3993 Overall height mm 1614 unladen Max Width mm 1811 Ground clearance mm 160 Performance Max Spee...

Page 218: ...210 Parameter Nexon EV Weight Gross vehicle weight Laden kg 1810 Kerb weight unladen kg 1400 TECHNICAL INFORMATION...

Page 219: ...VEHICLE DIMENSIONS NOTE Dimensions are in mm unladen condition TECHNICAL INFORMATION 211...

Page 220: ...212 AGGREGATE IDENTIFICATION NUMBERS Chassis No punching near driver seat VIN plate below driver seat TECHNICAL INFORMATION...

Page 221: ...use damage to paint Dry your vehicle thoroughly to prevent 7 any damp spots Rinse all surfaces thoroughly to pre 8 vent any traces of soap and other cleaners as this may lead to the forma tion of stai...

Page 222: ...as oxidized and become dull They normally contain mild abrasives and solvents that remove the top layer of the finish coat Polish your ve hicle if the finish does not regain its origi nal shine after...

Page 223: ...irect high pressure washer fluid water jets Pressure above 0 5 bar at electrical devices and con necter during washing This is to pre vent malfunction failure of electrical system due to water ingress...

Page 224: ...The Extended Warranty booklet and cover note is the basis of the contract between TATA MOTORS LIMITED and the Owner of the vehicle shown on the Extended Warranty booklet The Customer is to retain this...

Page 225: ...oned in the page 9 12 of the Extended Warranty Booklet What is not covered Please refer the Extended Warranty Booklet for details of the exclusion list Owner s Responsibility Proper use maintenance an...

Page 226: ...the vehicle from the inside and from the outside The most dangerous kind of corrosion is often not dis covered until it is too late Benefits of Anti Rust Treatment A professionally applied range of w...

Page 227: ...ized workshops The Dealer Service Marketing Executive will explain to you the benefits and terms and conditions of this treatment I We have been explained the Benefits Terms and conditions and the pri...

Page 228: ...of all internal plastics e g door pad trims and rubber parts The treatment involves cleaning and dressing of all parts of the exposed interiors Specialised protection for seat fabric from liquid spil...

Page 229: ...shall not apply if the car or any part thereof is 5 repaired or altered otherwise than in accordance with our standard repair procedure or by any person other than from our sales or service establish...

Page 230: ...ity arising from the sale of the car or any agreement in relation thereto The buyer shall have no other rights except those set out 12 above and have in particular no right to repudiate the sale or an...

Page 231: ...ipped with safety mechanisms to protect users it is advisable to take a few precaution while plugging in for charging Hence before charging en sure that the power source socket the charging gun and th...

Page 232: ...pause for 30 sec before switching on the car to start driving When the vehicle is shuttoff after drive it is advisable to pause for at least 10 15 sec before charging It allows the vehicle s electrica...

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