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©Copyright Task Force Tips, LLC   2002 - 2018 

LIA-200 March 20, 2018 Rev19

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4.8 CHANGING OFFSET OF CRANK HANDLE

When equipped with a crank handle, two offset positions are available to adjust 

the  swing  radius  of  the  crank  and  knob  as  shown.  The  longer  offset  position 

offers reduced effort to operate the valve. The shorter offset is available to avoid 

interference with other equipment on the apparatus. To change the offset, remove 

two 1/4”-20 x 1/2” button head cap screws from crank. Place crank in desired 

position and replace screws. Apply Blue Loc-Tite thread locking compound to all 

of the screw threads.

LONGER OFFSET POSITION

2.6" [67mm] 

SWING RADIUS

SHORTER OFFSET POSITION

1.6" [41mm] 

SWING RADIUS

4.9 CHANGING COUPLING LOCK-OUT

To change a coupling from rigid to full time swivel, use a 7/32” Allen driver to 

back out the lockout screw until the coupling moves freely.

To change a coupling from full time swivel to rigid, first align the pull pin in the 

elbow to vertical.  Rotate the coupling until the lockout screw is aligned with the 

pull pin.  Use a 7/32” Allen driver to tighten the lockout screw into the lockout 

divot in the elbow. Do not tighten the screw onto the polymer bearing strip.

 PULL PIN

 LOCK-OUT SCREW 

4.10  STORZ ‘SUCTION GASKET’  REQUEST

If your application of this product requires drafting, you may need a suction 

gasket, please call 1-800-348-2686 to receive a free suction gasket by mail. 

Part Numbers:  4” STORZ - item # A4216, 5” STORZ - item # A4221, 6” Storz 

- item # A4273

5.0  USE

5.1  INTAKE ELBOW

The intake elbow swivels 360 degrees to help prevent hose kinks, and make connection of suction lines easier. The intake can be 

turned forward or backward to help make connections in tight places if the water supply is in front of or behind the truck. To turn the 

elbow, pull the shot pin knob on top of the elbow. The elbow will lock into a detent every 45 degrees. There is a hole on the side of 

the elbow that can be used to attach the lanyard or chain of a cap by use of a key ring . The elbow may be swivelled to any of eight 

positions by pulling the shot pin knob.

5.2  VALVE OPERATION

CLOSED

OPEN

OPEN

3

4

1

2

1 4

1

4

1

2

3

4

CLOSED

3

4

3

4

1

2

1

2

1

4

1

4

The valves covered by this manual utilize positive stops at the OPEN and CLOSED positions. 

Attempting to close a valve further than the positive stops will not result in a tighter seal 

between the ball and valve seat. All valves include markings to indicate the direction of handle 

rotation to open the valve.
Valves with hand cranks include a valve position indicator. To open the valve, turn the hand 

crank until the valve position indicator shows OPEN. To close the valve, turn the hand crank 

the opposite way until the valve position indicator shows CLOSED.
Up to the maximum rated pressure, operating torque should never exceed the values in the 

table below. If greater torque is required to operate the valve, then that is an indication that 

the valve needs maintenance. Exceeding 30 ft-lb / 41 N-m torque may damage the appliance. 

Kicking or standing on the valve controls is considered misuse of the appliance.

Valve Seat Bore 

Size

Max Acceptable 

Torque

Max. Acceptable 

Force on Knob

3.65 in

93 mm

12 ft-lb

16 N-m

55 lb

25 kg

5.25 in 133 mm

30 ft-lb

41 N-m

137 lb

62 kg

For valves with parallel shaft gearboxes, exceeding 30 ft-lb will result in permanent damage to several components in the gearbox. 

The damage may not be outwardly obvious, but could result in inability to operate the valve. To restore normal operation, the entire 

gearbox must be replaced after relieving pressure from the valve.

For valves with worm drive gearboxes, exceeding 45 ft-lb will cause one side of the crank shaft to shear off. This is intentional to 

prevent further damage to the gearbox. If the shaft shears off, the valve can be operated temporarily using a wrench on the ½” hex 

on the opposite side of the crankshaft. For repair instructions, see section 9.2 CRANKSHAFT OVERRIDE AND REPLACEMENT.

Summary of Contents for Ball Intake Valve

Page 1: ...nt Obtain safety information at tft com serial number TASK FORCE TIPS LLC MADE IN USA tft com 3701 Innovation Way Valparaiso IN 46383 9327 USA 800 348 2686 219 462 6161 Fax 219 464 7155 BALL INTAKE VA...

Page 2: ...ER 4 0 INSTALLATION 4 1 MOUNTING ON TRUCK 4 2 ENCLOSURE MOUNTING 4 3 ELECTRICAL INSTALLATION AND WIRING 4 4 ELECTRICAL TESTING 4 5 CHANGING HANDWHEEL TO LEFT SIDE NON RC MODELS 4 6 CHANGING HANDWHEEL...

Page 3: ...riate guidance and training to reduce risk of injury WARNING Kinks in supply hose may reduce water flow and cause injury or death to persons dependant on water flow When this valve is used on a hydran...

Page 4: ...consist of the BIV RC and a remote display operator station Motor controls are designed to auto sense 12 VDC or 24 VDC operation The motor control circuit utilizes a position encoder and current limit...

Page 5: ...is not covered under warranty 4 0 INSTALLATION 4 1 MOUNTING ON TRUCK Screw the large coupling to the pump inlet manifold The valve position indicator should be clearly visible but need not be level 4...

Page 6: ...lve will not open or close properly or fully SET TRAVEL STOPS When proper voltage is verified perform the following to set the full travel limits 1 Apply power to Valve Control 2 Press CLOSE button an...

Page 7: ...uttons together for 15 seconds STEP 5 STEP 2 STEP 1 STEP 4 STEP 3 4 7 BALL INTAKE VALVE RC MANUAL OVERRIDE The Ball Intake Valve RC is motor driven but also has an override handwheel for operating the...

Page 8: ...re is a hole on the side of the elbow that can be used to attach the lanyard or chain of a cap by use of a key ring The elbow may be swivelled to any of eight positions by pulling the shot pin knob 5...

Page 9: ...e relief valve in the OFF position The pressure relief valve is disabled in the OFF position and offers no protection against over pressurization The OFF position may be used for controlled pump testi...

Page 10: ...erway 0 5 10 15 20 25 30 35 FLOW GPM LOSS PSI 0 0 5 1 1 5 2 FLOW LPM LOSS BAR 4 5 Waterway 5 0 Waterway 0 1000 2000 3000 4000 5000 6000 7000 0 1000 200 400 600 800 1200 1400 1600 1800 2000 Figure 5 6...

Page 11: ...1S 7 O RING 253 1 VO 253 8 BALL INTAKE BODY PM 1 A1015 9 3 4 NPTM HEX SOCKET PLUG 2 XG410 10 5 16 18 X 1 4 SOCKET SET SCREW 2 VT31 18CP375 11 O RING 128 1 VO 128 12 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4...

Page 12: ...BALL INTAKE BODY 1 A1086 9 3 4 NPTM HEX SOCKET PLUG 1 XG410 10 5 16 18 X 1 4 SOCKET SET SCREW 2 VT31 18CP375 11 O RING 128 1 VO 128 12 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4 VT37 16SH1 7 13 3 8 16 X 1 3...

Page 13: ...V SPROCKET 25 TEETH 1 A1098 9 3 8 16 X 3 4 BUTTON HEAD CAP SCREW 1 VT37 16BH750 10 LOCK WASHER 3 8 1 VW375SSLOCK 11 REDUCER HOUSING 1 A1096 12 CUP SEAL 1 0625 X 5625 X 1 4 1 Y4620 13 STRAIN RELIEF PG1...

Page 14: ...96 3 LOCK OUT SCREW 1 A1294 A1294 4 SPOUT 1 A4620N A4625N 7 6 8 5 SIDE B COUPLING SPOUT 19 20 21 AB AC AX AZ SERIES FEMALE HOSE THREADS ROCKER LUG INDEX DESCRIPTION QTY 3 5 4 0 4 5 5 0 19 ELBOW 1 A105...

Page 15: ...POUT 1 A1055 A1055 A1055 9 PLASTIC STRIP 1 A1291 A1291 A1290 10 GASKET 1 V3198 V3210 V3220 11 COUPLING 1 A4562N A4567N A4570NT NFS RING O RING 1 A4561 VO 248 A4566 VO 248 15 14 13 12 SIDE B COUPLING S...

Page 16: ...3 19 O RING 028 1 VO 028 5 WASHER 1 VW812X406 65 20 INNER BUSHING 1 A1552 6 3 8 16 X 1 1 2 BUTTON HEAD SCREW 1 VT37 16BH1 5 21 HANDLE LABEL WHITE 1 AY342 WHT 7 GEARBOX 1 A1550 22 10 24 3 8 BUTTON HEAD...

Page 17: ...SHER 2 A1531 15 WASHER 1 VW812X406 65 4 POSITION INDICATOR LABEL 1 A1524 16 KNOB 1 A1512 5 POSITION INDICATOR WITH FLAG 1 A1523 17 1 4 20 X 1 2 BUTTON HEAD SCREW 2 VT25 20BH500 6 5 32 X 7 8 HDP SPIROL...

Page 18: ...LODED VIEW AND PARTS LIST 2 1 4 5 6 7 5 8 3 Replacement Kit A1621 KIT ITEM DESCRIPTION QTY PART 1 1 2 BARB X 1 4 NPTM NIPPLE 1 XX329 2 FOLLOWER 1 U251 3 3 8 24 X 3 8 DOG POINT 1 H515 4 DRAIN HOUSING 1...

Page 19: ...e due to wire gage too small wire length too long poor connection inadequate apparatus electrical system Check connections and wiring per section 4 3 LED D6 on motor board blinks rapidly when button i...

Page 20: ...n complete discharge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any liens and encumbrances This is a limited...

Page 21: ...the maximum pressure for which the appliance is being tested and held for 1 minute without leakage 9 1 2 RELIEF VALVE TEST 1 Hydrostatic testing of the appliance shall be conducted prior to testing th...

Page 22: ...1 adjacent to hex on crankshaft Do not over expand the retaining ring 2 Using a punch or Phillips head screwdriver at least 6 in length gently push on dimple in hex end of crankshaft item 18 Continue...

Page 23: ...PLAY TEMPLATE 4 2A 7 32 5 5mm DIA 4 PLACES OR TAP FOR 10 32 UNC THREAD 3 1 2 89mm 3 1 2 89mm MOUNT ENCLOSURE WITH 4 10 FASTENERS TIGHTEN SECURELY HOLE LOCATIONS FOR QUICK CONNECT PLUG TEMPLATE 4 2B 1...

Page 24: ...ld down devices work properly 6 Internal gaskets are in accordance with NFPA 1962 2013 Section 7 2 7 There is no damage to the appliance e g dents cracks corrosion or other defects that could impair o...

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