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©Copyright Task Force Tips, LLC   2002 - 2018 

LIA-200 March 20, 2018 Rev19

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1.0  MEANING OF SIGNAL WORDS

A safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular 

hazard. Per ANSI standard Z535.6-2006, the definitions of the four signal words are as follows:

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious 

injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious 

injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor 

or moderate injury.

NOTICE

NOTICE is used to address practices not related to personal injury.

2.0 SAFETY

WARNING

Do not use AC current to operate the Ball Intake Valve RC or the Jumbo Ball Intake Valve RC. The 

Ball Intake Valve RC and the Jumbo Ball Intake Valve RC are 12 or 24VDC systems ONLY! Using 

the wrong power source could cause electrocution, resulting in death or serious injury.

WARNING

Injury or death can result from burst hoses and fittings. Risk can be minimized by the proper care 

and use of hose and appliances per NFPA 1962. The relief valve must be set to an appropriate 

pressure based on the type of hose and equipment you are using.

WARNING

Injury or death may occur by attempting to use a damaged Ball Intake Valve. Before using the 

valve inspect it for damage resulting from:

  • Failure to drain valve followed by exposure to freezing conditions

  • Exposure to temperatures in excess of 160 degrees F

  • Missing parts, physical abuse

WARNING

This  equipment  is  intended  for  use  by  trained  personnel  for  firefighting.  Its  use  for  other 

purposes may involve hazards not addressed by this manual. See appropriate guidance and 

training to reduce risk of injury.

WARNING

Kinks in supply hose may reduce water flow and cause injury or death to persons dependant on 

water flow. When this valve is used on a hydrant or fire truck it is recommended that it be used 

with an elbow to minimize risk of hoseline kinks.

CAUTION

The electric Ball Intake Valve RC and the Jumbo Ball Intake Valve RC may be remotely operated. 

The electric drives are current limited but may still produce enough force to cause injury. Keep 

hands and fingers away from pinch points on the valve.

CAUTION

Do not use the manual override hand wheel while the electric controls are in operation. The 

electric drives produce enough torque to cause injury.

CAUTION

The Ball Intake Valve RC and the Jumbo Ball Intake Valve RC have current limiting capabilities 

which stops the motor if an obstruction is encountered. The Ball Intake Valve RC and the Jumbo 

Ball Intake Valve RC must be installed as instructed using the correct controls and electrical 

boxes. Failure to do so will result in damage to the electric motor and loss of current limiting 

controls. This may result in injury.

CAUTION

Maximum operating pressure for the Ball Intake Valve models 300 PSI (20 bar). Do not exceed 

300 PSI on either side of the Ball Intake Valve. Maximum operating pressure for Jumbo Ball 

Intake Valve models 250 PSI (17 bar). Do not exceed 250 PSI on either side of the Jumbo Ball 

Intake Valve.

CAUTION

Valve must be properly connected. Mismatched or damaged connectors may cause leaking or 

uncoupling under pressure and could cause injury.

CAUTION

The Ball Intake Valve may become damaged if it is allowed to freeze while containing water. 

Always drain after use to avoid damage and possible loss of use.

NOTICE

Use with salt water is permissible provided the valve is thoroughly cleaned with fresh water after 

each use. The service life of the valve may be shortened due to the effects of corrosion and is 

not covered under warranty.

Summary of Contents for Ball Intake Valve

Page 1: ...nt Obtain safety information at tft com serial number TASK FORCE TIPS LLC MADE IN USA tft com 3701 Innovation Way Valparaiso IN 46383 9327 USA 800 348 2686 219 462 6161 Fax 219 464 7155 BALL INTAKE VA...

Page 2: ...ER 4 0 INSTALLATION 4 1 MOUNTING ON TRUCK 4 2 ENCLOSURE MOUNTING 4 3 ELECTRICAL INSTALLATION AND WIRING 4 4 ELECTRICAL TESTING 4 5 CHANGING HANDWHEEL TO LEFT SIDE NON RC MODELS 4 6 CHANGING HANDWHEEL...

Page 3: ...riate guidance and training to reduce risk of injury WARNING Kinks in supply hose may reduce water flow and cause injury or death to persons dependant on water flow When this valve is used on a hydran...

Page 4: ...consist of the BIV RC and a remote display operator station Motor controls are designed to auto sense 12 VDC or 24 VDC operation The motor control circuit utilizes a position encoder and current limit...

Page 5: ...is not covered under warranty 4 0 INSTALLATION 4 1 MOUNTING ON TRUCK Screw the large coupling to the pump inlet manifold The valve position indicator should be clearly visible but need not be level 4...

Page 6: ...lve will not open or close properly or fully SET TRAVEL STOPS When proper voltage is verified perform the following to set the full travel limits 1 Apply power to Valve Control 2 Press CLOSE button an...

Page 7: ...uttons together for 15 seconds STEP 5 STEP 2 STEP 1 STEP 4 STEP 3 4 7 BALL INTAKE VALVE RC MANUAL OVERRIDE The Ball Intake Valve RC is motor driven but also has an override handwheel for operating the...

Page 8: ...re is a hole on the side of the elbow that can be used to attach the lanyard or chain of a cap by use of a key ring The elbow may be swivelled to any of eight positions by pulling the shot pin knob 5...

Page 9: ...e relief valve in the OFF position The pressure relief valve is disabled in the OFF position and offers no protection against over pressurization The OFF position may be used for controlled pump testi...

Page 10: ...erway 0 5 10 15 20 25 30 35 FLOW GPM LOSS PSI 0 0 5 1 1 5 2 FLOW LPM LOSS BAR 4 5 Waterway 5 0 Waterway 0 1000 2000 3000 4000 5000 6000 7000 0 1000 200 400 600 800 1200 1400 1600 1800 2000 Figure 5 6...

Page 11: ...1S 7 O RING 253 1 VO 253 8 BALL INTAKE BODY PM 1 A1015 9 3 4 NPTM HEX SOCKET PLUG 2 XG410 10 5 16 18 X 1 4 SOCKET SET SCREW 2 VT31 18CP375 11 O RING 128 1 VO 128 12 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4...

Page 12: ...BALL INTAKE BODY 1 A1086 9 3 4 NPTM HEX SOCKET PLUG 1 XG410 10 5 16 18 X 1 4 SOCKET SET SCREW 2 VT31 18CP375 11 O RING 128 1 VO 128 12 3 8 16 X 1 3 4 SOCKET HEAD SCREW 4 VT37 16SH1 7 13 3 8 16 X 1 3...

Page 13: ...V SPROCKET 25 TEETH 1 A1098 9 3 8 16 X 3 4 BUTTON HEAD CAP SCREW 1 VT37 16BH750 10 LOCK WASHER 3 8 1 VW375SSLOCK 11 REDUCER HOUSING 1 A1096 12 CUP SEAL 1 0625 X 5625 X 1 4 1 Y4620 13 STRAIN RELIEF PG1...

Page 14: ...96 3 LOCK OUT SCREW 1 A1294 A1294 4 SPOUT 1 A4620N A4625N 7 6 8 5 SIDE B COUPLING SPOUT 19 20 21 AB AC AX AZ SERIES FEMALE HOSE THREADS ROCKER LUG INDEX DESCRIPTION QTY 3 5 4 0 4 5 5 0 19 ELBOW 1 A105...

Page 15: ...POUT 1 A1055 A1055 A1055 9 PLASTIC STRIP 1 A1291 A1291 A1290 10 GASKET 1 V3198 V3210 V3220 11 COUPLING 1 A4562N A4567N A4570NT NFS RING O RING 1 A4561 VO 248 A4566 VO 248 15 14 13 12 SIDE B COUPLING S...

Page 16: ...3 19 O RING 028 1 VO 028 5 WASHER 1 VW812X406 65 20 INNER BUSHING 1 A1552 6 3 8 16 X 1 1 2 BUTTON HEAD SCREW 1 VT37 16BH1 5 21 HANDLE LABEL WHITE 1 AY342 WHT 7 GEARBOX 1 A1550 22 10 24 3 8 BUTTON HEAD...

Page 17: ...SHER 2 A1531 15 WASHER 1 VW812X406 65 4 POSITION INDICATOR LABEL 1 A1524 16 KNOB 1 A1512 5 POSITION INDICATOR WITH FLAG 1 A1523 17 1 4 20 X 1 2 BUTTON HEAD SCREW 2 VT25 20BH500 6 5 32 X 7 8 HDP SPIROL...

Page 18: ...LODED VIEW AND PARTS LIST 2 1 4 5 6 7 5 8 3 Replacement Kit A1621 KIT ITEM DESCRIPTION QTY PART 1 1 2 BARB X 1 4 NPTM NIPPLE 1 XX329 2 FOLLOWER 1 U251 3 3 8 24 X 3 8 DOG POINT 1 H515 4 DRAIN HOUSING 1...

Page 19: ...e due to wire gage too small wire length too long poor connection inadequate apparatus electrical system Check connections and wiring per section 4 3 LED D6 on motor board blinks rapidly when button i...

Page 20: ...n complete discharge of its obligations under this limited warranty If TFT makes this election claimant shall return the equipment to TFT free and clear of any liens and encumbrances This is a limited...

Page 21: ...the maximum pressure for which the appliance is being tested and held for 1 minute without leakage 9 1 2 RELIEF VALVE TEST 1 Hydrostatic testing of the appliance shall be conducted prior to testing th...

Page 22: ...1 adjacent to hex on crankshaft Do not over expand the retaining ring 2 Using a punch or Phillips head screwdriver at least 6 in length gently push on dimple in hex end of crankshaft item 18 Continue...

Page 23: ...PLAY TEMPLATE 4 2A 7 32 5 5mm DIA 4 PLACES OR TAP FOR 10 32 UNC THREAD 3 1 2 89mm 3 1 2 89mm MOUNT ENCLOSURE WITH 4 10 FASTENERS TIGHTEN SECURELY HOLE LOCATIONS FOR QUICK CONNECT PLUG TEMPLATE 4 2B 1...

Page 24: ...ld down devices work properly 6 Internal gaskets are in accordance with NFPA 1962 2013 Section 7 2 7 There is no damage to the appliance e g dents cracks corrosion or other defects that could impair o...

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