Task Force Tips Ball Intake Valve AXD1ST-NX-F Instructions For Installation, Safe Operation And Maintenance Download

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©Copyright Task Force Tips LLC 2014-2019

LIA-208 August 12, 2019 Rev04

12.0 TEMPLATES

HOLE LOCATIONS FOR BIV RC POSITION DISPLAY

TEMPLATE 4.2A

7/32” [5.5mm] DIA
(4) PLACES
OR TAP FOR
10-32 UNC THREAD

3 1/2”

[89mm]

3 1/2”

[89mm]

MOUNT ENCLOSURE WITH

(4) #10 FASTENERS.

TIGHTEN SECURELY.

HOLE LOCATIONS FOR
QUICK CONNECT PLUG

TEMPLATE 4.2B

Ø1.00”
[25mm]

1/8” [3mm] DIA
(4) PLACES

0.919”

[23mm]

OPTIONAL FLAT

INSTALLER CAN USE
FLAT OR #4 SCREWS

TO STOP ROTATION

0.964”

[24.5mm]

SQUARE

Summary of Contents for Ball Intake Valve AXD1ST-NX-F

Page 1: ...ank With Pressure Relief Valve AZD1ST NX T Without Pressure Relief Valve not shown AXE1ST NX T Jumbo Low Proﬁle Ball Intake Valve Top Crank With Pressure Relief Valve AZE1ST NX T Without Pressure Relief Valve not shown AXD1ST NX F Jumbo Low Proﬁle Ball Intake Valve Front Crank With Pressure Relief Valve AZD1ST NX F Without Pressure Relief Valve not shown AXE1ST NX F Jumbo Low Proﬁle Ball Intake Va...

Page 2: ... Of Contents 1 0 MEANING OF SIGNAL WORDS 2 0 SAFETY 3 0 GENERAL INFORMATION 3 1 SPECIFICATIONS 3 2 CORROSION 3 3 USE WITH SALT WATER 4 0 INSTALLATION 4 1 MOUNTING THE VALVE 4 2 ENCLOSURE MOUNTING 4 3 ELECTRIC INSTALLATION AND WIRING 4 4 ELECTRICAL TESTING 4 5 BALL INTAKE VALVE RC MANUAL OVERRIDE 4 6 CHANGING OFFSET OF CRANK HANDLE 4 7 CHANGING COUPLING LOCKOUT 4 8 PEG 4 9 STORZ SUCTION GASKET REQU...

Page 3: ...r use CAUTION The RC valve may be remotely operated The electric drives are current limited but may still produce enough force to cause injury Keep hands and ﬁngers away from pinch points on the valve CAUTION Do not use the manual override hand wheel while the electric controls are in operation The electric drives produce enough torque to cause injury CAUTION The Ball Intake Valve RC and the Jumbo...

Page 4: ...C valve and a remote display operator station Motor controls are designed to auto sense 12 VDC or 24 VDC operation The motor control circuit utilizes a position encoder and current limiting to protect the drive train at the ends of travel Unit is supplied with 2 of cable with a plug on RC valve and 15 of cable with a receptacle so installation eﬀort is minimized Cable has only four conductors two ...

Page 5: ...essure 250 psi 17 bar Min Pressure Full Vacuum Temperature Rating 25 F to 135 F 32 C to 57 C Opening Closing Speed Meets NFPA 1965 Slow Close Requirements Environmental Rating All components designed to meet minimum rating of NEMA 4 IP65 Motor Opening Closing Speed 6 sec Voltage Auto Sense 12 Volt 24 Volt Motor Current Nominal 3 amp 1 5 amp Motor Current Limit 12 amp 6 amp Recommended Fuse Size 15...

Page 6: ... 6 8 172mm 8 4 213mm 7 0 178mm R3 4 R87 SWING AXD1ST NX T Angled Position AXD1ST NX T Down Position 12 2 309mm 7 2 183mm 9 4 240mm 5 6 142mm R3 4 R87 SWING 6 8 172mm 8 4 213mm 7 0 178mm 183mm 221mm Figure 3 1 1a Overall Dimensions Jumbo Low Proﬁle Ball Intake Valve Top Crank With Pressure Relief Valve ...

Page 7: ...AXE1ST NX T Down Position 6 9 174mm 6 8 172mm 8 4 213mm 6 9 174mm 6 8 172mm 8 4 213mm R3 4 R87 SWING R3 4 R87 SWING 11 3 286mm 8 7 221mm 7 2 183mm 5 6 142mm 5 6 142mm 12 2 309mm 7 2 183mm 9 4 240mm Figure 3 1 1b Overall Dimensions Jumbo Low Proﬁle Ball Intake Valve Top Crank With Pressure Relief Valve ...

Page 8: ...n AXD1ST NX F Angled Position 12 3 312mm 5 6 142mm 4 8 122mm 8 7 221mm 8 4 213mm 6 8 172mm R3 4 R87 SWING 7 0 178mm 5 6 142mm 4 8 122mm 9 4 240mm 8 4 213mm 6 8 172mm 7 0 178mm R3 4 R87 SWING Figure 3 1 2a Overall Dimensions Jumbo Low Proﬁle Ball Intake Valve Front Crank With Pressure Relief Valve ...

Page 9: ...m 5 6 142mm 4 8 122mm 8 7 221mm R3 4 R87 SWING 6 9 174mm AXE1ST NX F Down Position 8 4 213mm 6 8 172mm R3 4 R87 SWING AXE1ST NX F Angled Position 6 9 174mm 4 8 122mm 9 4 240mm 12 3 312mm 5 6 142mm Figure 3 1 2b Overall Dimensions Jumbo Low Proﬁle Ball Intake Valve Front Crank With Pressure Relief Valve ...

Page 10: ... NX RC Angled Position AXD1ST NX RC Down Position 6 8 172mm 8 8 223mm 6 8 172mm 8 8 223mm 4 8 122mm 9 4 240mm 10 5 267mm 5 6 142mm 10 5 267mm 11 3 286mm 5 6 142mm 4 8 122mm 8 7 221mm Figure 3 1 3a Overall Dimensions Jumbo Low Proﬁle Ball Intake Valve RC With Pressure Relief Valve ...

Page 11: ... 8 172mm 8 8 223mm 6 8 172mm 10 5 267mm 12 2 309mm 9 4 240mm 4 8 122mm 5 6 142mm 4 8 122mm 8 7 221mm 11 3 286mm 10 5 267mm 5 6 142mm AXE1ST NX RC Angled Position AXE1ST NX RC Down Position Figure 3 1 3b Overall Dimensions Jumbo Low Proﬁle Ball Intake Valve RC With Pressure Relief Valve ...

Page 12: ...SURE MOUNTING Select proper location for display A full size template is shown in 12 0 TEMPLATES 4 3 ELECTRIC INSTALLATION AND WIRING Red and black wires must be connected to a 12 or 24 VDC protected circuit from the truck s power distribution center Figure 4 3 shows the control connections AXD1ST NX RC Jumbo Low Profile Ball Intake Valve RC With Pressure Relief Valve Electric Motor Manual Overrid...

Page 13: ...op by current limit method If motor continues to operate see proper voltage section above 3 Press OPEN button and continue to hold until valve is fully open Motor must stop by current limit method If motor continues to operate see proper voltage section above 4 Position indicator lights will now track valve movement 4 5 BALL INTAKE VALVE RC MANUAL OVERRIDE 11 16 18 mm Hex The Ball Intake Valve RC ...

Page 14: ...0 degrees to help prevent hose kinks and make connection of suction lines easier The elbow can be turned forward or backward to help make connections in tight places if the water supply is in front of or behind the truck There is a hole on the side of the elbow that can be used to attach the lanyard or chain of a cap by use of a key ring 5 2 VALVE OPERATION The valves covered by this manual utiliz...

Page 15: ... buttons together and hold for 3 seconds to change to manual mode 5 4 AIR VENT AND WATER DRAIN CAUTION Loss of prime can interrupt water ﬂow and cause injury or death Always bleed out air with air valve to prevent possible loss of prime The BIV LP comes with an Air Vent Drain Valve situated on the front of the valve There is a second plugged port on the top of the valve To use a diﬀerent port posi...

Page 16: ...PA 1901 Adjusting Screw Optional Threaded Outlet TFT A1114 Figure 7 1 Pressure Relief Valve 5 7 SUCTION SCREEN This device may be equipped with a suction screen to catch debris larger than 3 8 diameter in the waterway See chart to determine additional loss caused by the screen To add or replace a suction screen order TFT part A1410 KIT for the 4 5 waterway and TFT part A1411 KIT for the 5 0 waterw...

Page 17: ...HEX SOCKET PLUG 1 XG410 11 BUSHING HALF BALL TRUNNION 1 A2094 12 TRUNNION ALUMINUM 1 A1087A 13 O RING 236 1 VO 236 14 LDH BLANK CAP 1 X631 15 7 16 14 X 1 HEX HEAD BOLT 4 VT43 14HX1 0 16 7 16 14 X 1 SOCKET HEAD SCREW 4 VT43 14SH1 0 17 TFT NAME LABEL 1 A1313 INDEX DESCRIPTION QTY PART 18 3 8 16 X 1 2 SOCKET SET SCREW 7 VT37 16SS500 19 CUP SEAL 1 A1545 21 PULL PIN SUBASSEMBLY 1 A1615 23 1 4 SS BALL 7...

Page 18: ...2 7 DRIVE SPROCKET 1 X253 8 BUSHING MOTOR 1 X256 9 3 8 16 X 3 4 BUTTON HEAD SCREW 1 VT37 16BH750 10 LOCK WASHER 3 8 1 VW375SSLOCK 11 REDUCER HOUSING 1 A1096 12 CUP SEAL 1 Y4620 INDEX DESCRIPTION QTY PART 13 6 32 X 5 16 SHCS WITH SILICONE HEAD SEAL 4 VT06S32SH312 14 STRAIN RELIEF 1 Y5205 15 MOTOR SOCKET 1 Y4615 16 O RING 038 2 VO 038 17 GEAR MOTOR W CRIMPED TERMINALS 1 Y4600 18 MOTOR BOARD SUPPORT ...

Page 19: ...SPOUT 1 A4620N A4625N 7 6 8 5 22 21 SIDE B COUPLING SPOUT 20 ELBOW FEMALE HOSE THREADS ROCKER LUG INDEX DESCRIPTION QTY 3 5 4 0 4 5 5 0 20 ELBOW 1 A1054 A1054 A1054 A1054 21 PULL PIN SUBASSEMBLY 1 A1615 A1615 A1615 A1615 5 PLASTIC STRIP 1 A1291 A1291 A1291 A1291 6 CUP SEAL O RING 1 A1596 A1596 7 COUPLING 1 A4655N A4662N A4667N A4670N 8 GASKET 1 V3196 V3198 V3210 V3220 NFS RING O RING 1 A4561 VO 24...

Page 20: ...UT 1 A1055 A1055 A1055 9 PLASTIC STRIP 1 A1291 A1291 A1290 10 GASKET 1 V3198 V3210 V3220 11 COUPLING 1 A4562N A4567N A4570NT NFS RING O RING 1 A4561 VO 248 A4566 VO 248 15 14 13 12 22 21 SIDE B COUPLING SPOUT 20 ELBOW STORZ INDEX DESCRIPTION QTY 4 0 5 0 6 0 20 ELBOW 1 A1054 A1054 A1091 21 PULL PIN SUBASSEMBLY 1 A1615 A1615 A1615 12 PLASTIC STRIP 1 A1292 A1291 A1293 13 CUP SEAL 1 A1597 A1596 A1594 ...

Page 21: ...16 X 5 16 SOCKET SET SCREW 2 VT37 16SS312 12 MODEL NUMBER LABEL 1 A1303 13 LABEL BALL INTAKE GEARBOX Top Crank 1 A1301 LABEL BALL INTAKE GEARBOX ROTATED Front Crank A1301R LABEL LEFT JBIV LP TOP GEARBOX A1314 LABEL LEFT JBIV LP FRONT GEARBOX A1314R ITEM DESCRIPTION QTY PART 14 POSITION INDICATOR WITH FLAG 1 A1523 POSITION INDICATOR WITH FLAG A1523R 15 POSITION INDICATOR LABEL 1 A1524 16 5 32 X 7 8...

Page 22: ...XPLODED VIEW AND PARTS LIST 2 1 4 5 6 7 5 8 3 Replacement Kit A1621 KIT ITEM DESCRIPTION QTY PART 1 1 2 BARB X 1 4 NPTM NIPPLE 1 XX329 2 FOLLOWER 1 U251 3 3 8 24 X 3 8 DOG POINT 1 H515 4 DRAIN HOUSING 1 A1543 5 O RING 115 2 VO 115 6 DRAIN SLEEVE 1 A1541 7 O RING 110 1 VO 110 8 DRAIN LEVER 1 A1542 ...

Page 23: ...ines that there is a defect attributable to it TFT will correct the problem within a reasonable time If the equipment is covered by this limited warranty TFT will assume the expenses of repair If any defect attributable to TFT under this limited warranty cannot be reasonably cured by repair or replacement TFT may elect to refund the purchase price of the equipment less reasonable depreciation in c...

Page 24: ...p to the maximum pressure for which the appliance is being tested and held for 1 minute without leakage 9 1 2 RELIEF VALVE TEST 1 Hydrostatic testing of the appliance shall be conducted prior to testing the relief valve 2 The relief valve shall be tested separately from any device it is connected to 3 The relief valve shall be set to its lowest setting and pressurized 4 If the relief valve does no...

Page 25: ...mine the appropriate repairs 6 If crankshaft rotates freely after clearing any obstructions then a replacement crank shaft may be ordered from Task Force Tips and replaced as described below 9 2 3 CRANKSHAFT REPLACEMENT A broken crankshaft can be replaced at any time by completing the following steps regardless of whether or not the upstream water supply is pressurized Referring to index numbers s...

Page 26: ...y for damage to equipment or injury to personnel that is a result of user service Contact the factory or visit the web site at www tft com for parts lists exploded views test procedures and troubleshooting guides For additional information on care maintenance and testing refer to NFPA 1962 Standard for the Care Use Inspection Service Testing and Replacement of Fire Hose Couplings Nozzles and Fire ...

Page 27: ...SPLAY TEMPLATE 4 2A 7 32 5 5mm DIA 4 PLACES OR TAP FOR 10 32 UNC THREAD 3 1 2 89mm 3 1 2 89mm MOUNT ENCLOSURE WITH 4 10 FASTENERS TIGHTEN SECURELY HOLE LOCATIONS FOR QUICK CONNECT PLUG TEMPLATE 4 2B Ø1 00 25mm 1 8 3mm DIA 4 PLACES 0 919 23mm OPTIONAL FLAT INSTALLER CAN USE FLAT OR 4 SCREWS TO STOP ROTATION 0 964 24 5mm SQUARE ...

Page 28: ...old down devices work properly 6 Internal gaskets are in accordance with NFPA 1962 2013 Section 7 2 7 There is no damage to the appliance e g dents cracks corrosion or other defects that could impair operation 8 All swiveling connections rotate freely 9 There are no missing parts or components 10 The marking for maximum operating pressure is visible 11 There are no missing broken or worn lugs on c...

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Task Force Tips Ball Intake Valve AXD1ST-NX-F, Instructions For Installation, Safe Operation And Maintenance

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