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IOM Manual – IBC Mixers

 

Mixers - LBC/HBC 

10

  

 

 

 

 

Loose connections 

Check the wiring and connections 

Electric and 

VFD drive 

Safety switch position 

Re-position the safety switch 

All drives 

Air motor seized 

Flush the air motor. 

Check that the air motor has a clean lubricated air 

supply. Check and top up the air line lubricator & adjust 

if required. 

Air drive 

Overload relay trips at 

start 

Wrong overload relay fitted 

Check overload relay rating 

Electric 

drive 

Wrong wiring connections 

Check wiring against the diagram 

Electric and 

VFD drive 

Overload relay trips 

after several minutes 

Wrong overload relay fitted 

Check overload relay rating 

Electric 

drive 

Overload relay set to the wrong 

value 

Check setting on overload relay 

Electric 

drive 

Product different - higher SG or 

viscosity product being mixed 

Contact Tapflo or your local distributor for advice 

Electric 

drive 

Motor starts but has low 

torque or does not reach 

full speed 

3-phase motor is single phasing 

Check that motor connections are correct. Check for 

loose connections in wiring and at motor terminals. 

Check that the voltage on each motor winding the 

correct value. 

Electric and 

VFD drive 

Motor intended for Delta is 

connected in Star 

Check motor connections. 

 

Electric and 

VFD drive 

 

Air motor runs slowly 

Poor air line lubrication 

Check the air line lubricator top up and adjust if 

required. 

Air drive 

Excessive dirt / wearparticles 

inside the air motor 

Flush the air motor. 

Check the air motor has a clean lubricated air supply. 

Check and top up the air line lubricator & adjust if 

required. 

 

Air drive 

Flow control valve or fittings 

damaged 

Check and replace 

Air drive 

Exhaust muffler blocked 

Clean muffler and replace the felt element 

Air drive 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for LBC Series

Page 1: ...IOM Manual IBC Mixers Mixers LBC HBC 3 IBC Mixers Series LBC HBC Edit 2022 IOM manual Read this instruction manual carefully before you install and operate the pump...

Page 2: ...2 3 Fault Diagnosis 3 Maintenance 3 1 Routine Maintenance 3 2 Lubrication 3 3 Tightening Torques 3 4 Air motor Flushing 3 5 Material Disposal 3 6 Ordering Spare Parts 4 Supplementary Instructions and...

Page 3: ...IOM Manual IBC Mixers Mixers LBC HBC 3...

Page 4: ...ler Blank Std Impeller Fixed impeller for HBC folding impeller for LBC E Std Impeller F 280 fixed impeller 280mm diameter F Std Impeller F 300 fixed impeller 300mm diameter G Std Impeller F 320 fixed...

Page 5: ...ency inverter E External frequency inverter 6 Optional frame connection Blank none H Hopper for powders L Liquid inlet 7 Lifting arrangement Blank Standard lifting frame with eye bolt F Forklift modul...

Page 6: ...on an IBC and a 16 AMP appliance Inlet plug protection IP44 splash proof The mixer drive is supported on a lightweight stainless steel bridge which mounts directly onto the IBC and is held in place w...

Page 7: ...or starter voltage requirements correspond with the supply or verify if compressed air supply system is suitable in case of mixer with air motor 2 Check that the mixer shaft direction of rotation corr...

Page 8: ...mpressed air supply can be connected if safe to do so 9 After use before moving the mixer isolate from the power supply and disconnect the lead to the appliance plug In case of an air motor it should...

Page 9: ...wrong direction Check that the direction of rotation corresponds with the arrow on the mixer nameplate Rotation is clockwise when viewed from above All drives Impeller rotating in the wrong direction...

Page 10: ...t higher SG or viscosity product being mixed Contact Tapflo or your local distributor for advice Electric drive Motor starts but has low torque or does not reach full speed 3 phase motor is single pha...

Page 11: ...ations in the UK BGV A3 in Germany or local site codes of practice as applicable 3 2 Lubrication Electric motor bearings are sealed for life and do not require any maintenance or re lubrication The ge...

Page 12: ...isposal Tapflo IBC mixers series LBC HBC are designed for a long trouble free life At the end of the useful service life the lubricants and components can be recycled The IBC mixer frame shaft and imp...

Page 13: ...2 25 Switch plate 1 7 Lifting strap 1 26 Spring operating block 1 8 Lifting eyebolt 1 27 Spring 1 9 Gasket 1 28 Cable gland 6 10 Appliance inlet 1 29 Cable covering 1 11 Hex socket head setscrew 2 30...

Page 14: ...3 Mounting Frame 1 30 Nameplate 1 4 Drive Coupling 1 32 Hex head screw 2 5 Hexagon socket set screw 4 33 Hexagon nut 2 6 Quick action toggle clamps 2 34 Hex head screw 4 7 Lifting strap 1 35 Hexagon n...

Page 15: ...equired in the supply line Adjust the air line lubricator to 1 drop of oil per minute Regulate the line pressure to 7 bar max Noise air motors are supplied with the standard muffler on the exhaust air...

Page 16: ...level radial flow fixed impeller can also be supplied for mixing the IBC contents at very low liquid levels install below the folding impeller as illustrated A 1000mm long shaft is available with thi...

Page 17: ...e needs of the Customer except for those purposes set out in any invitation to render documents or other documents specifically made available to Tapflo before entering into this agreement c high qual...

Page 18: ...nt under the terms of this warranty shall not give a right to an extension to or a new commencement of the period of warranty 6 Repair or replacement under the terms of this warranty shall not give a...

Page 19: ...IOM Manual IBC Mixers IBC Mixers LBC HBC 19...

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