Continuously Variable Transmission
System
Do not modify any component of the
C
VT system.
The
CVT
system has been precision balanced
a
ny modification will cause the system to be out of balance, creating vibration and
additional loads on components.
The
CVT
system rotates at high speeds, creating large amounts of force on clutch components. As
the owner, you have the following responsibilities for your own safety and the safety of others
.
• Always follow all recommended maintenance procedures.
• Always make sure the
C
VT housing is securely in place during operation.
Belt Replacement
If a belt fails, always clean any debris from the duct and from the clutch and engine compartments when replacing the belt.
Failure to remove
A
LL debris when replacing the belt could result in vehicle damage, loss of control and
severe injury or death.
1. Allow hot components to cool before performing this procedure.
2. Remove
left
side foot rest mounting hardware and foot rest.
3. Remove CVT
belt
cover by
unscrew
the 8mm
hex head bolts.
4. When removing CVT belt cover pay close attention to CVT clutch shaft O-ring. This O-ring is needed when re-installing CVT belt cover.
5. Clean all debris from CVT engine compartment.
6. Remove
variator nut (
17mm
) and spacer.
7. Remove variator
fan
pulley
.
TIP
When removing variator fan pulley hold variator housing pulley in place. If variator housing pulley
is moved variator weights may fall out of place.
TIP
Due to use variator weights are needed to be inspected. Result of normal wear or aging
.
8. Remove worn or damage CVT belt.
9. Install new CVT belt over clutch pulley first, than insert CVT belt over crank shaft.
10. Re-install variator fan pulley spacer and nut.
11. Tighten variator nut to 55Nm (5.5m kg, 39.8ft lb)
59
Summary of Contents for G 200
Page 6: ...LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 3 4 1 2 3 4 ...
Page 39: ...GETTING TO KNOW YOUR ATV 29 ...
Page 74: ...64 ...
Page 75: ...65 ...
Page 81: ...Find important product information and how to videos on our website www taomotor com ...
Page 82: ......