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7.

COMMISSIONING

7.1. 

Pre-checks

Commissioning of the products not containing electric heater may only be done by staff specially 

trained for the job.  If you wish, these products also can be commissioned by TANPERA service free of 

charge.
Check if all connections are fitted correctly (see also 6.4).

7.2. 

Operation

When commissioning the product, follow these steps:

• Open the hot water tap located farthest in the system.

• Open the valves of all domestic water connections on the tank, except for the cold water inlet.

• Open the cold water inlet valve and start filling the tank and system with water.

• Close the tap when the water flowing from the hot water tap begins to flow airless.

• After ensuring that the tank is completely filled with water, check all connections and piping 

for leaks.  This control can be made by visual inspection or by monitoring the pressure drop 

from the manometer in the installation.

Commissioning of products containing electric heater must be carried out by an authorized 

TANPERA service organisation.  This process is free of charge and the products that are not 

commissioned by an authorised TANPERA service are not covered by the warranty.

Never operate the heating system when the tank is not completely filled with water.

11

 

We reserve the right to make changes in technical information.

• For TSB and 

TDB

, open the inlet/outlet valves of the heating coils and fill them with heating

 water.  Start the circulation by starting the pump and bleed the system.

Check the pressures and temperatures of the media and make sure that these 

are within the limit

 

values specified on the name plate.

Summary of Contents for PRO Series

Page 1: ...www tanpera com STORAGE WATER HEATER TSB and TDB Series DOMESTIC HOT WATER STORAGE TANK PRO Series INSTALLATION OPERATION AND MAINTENANCE MANUEL ...

Page 2: ... of printing However because of rapid developments in this field we cannot be held liable for changes in specifications affecting the contents of this publication COPYRIGHT Copyright Tanpera A Ş All rights reserved No part of this publication may be reproduced or distributed without prior written permission of Tanpera A Ş ...

Page 3: ...ter heater 5 2 PRO series domestic hot water storage tank 6 INSTALLATION 6 1 Siting 6 2 Space requirements for the installation location 6 3 Transport lifting storage 6 4 Installing the pipe connections 6 5 Electric connection 7 COMMISSIONING 7 1 Pre checks 7 2 Operation 8 MAINTENANCE 9 PROBLEM SOLVING 10 1 1 1 2 2 3 3 5 5 6 7 7 7 8 9 10 11 11 11 12 14 16 Page AFTER SALES SERVICE ...

Page 4: ...ws and regulations are strictly kept concerning human environment protection YELLOW TRIANGLE Refer to applicable SAFETY ALERT notices within the manuel All SAFETY ALERT notices are applicable to personal injury and identified by the following symbol TANPERA cannot be held responsible or liable for damage as a result of incorrect installation use and or maintenance of TANPERA storage water heater a...

Page 5: ...cified Type key Type code TSB Single pipe coil storage water heater TDB Double pipe coil storage water heater PRO Hot water storage tank Total storage capacity liters Nominal operating pressure bar TSB 500 10 We reserve the right to make changes in technical information 2 type of product serial number nominal capacity in liters maximum working pressure in bar maximum working temperature in C ...

Page 6: ... be put into operation before all indistinctnesses have been solved To avoid injuries and damages follow the instructions and local applicable safety regulations Also take the necessary protective measures depending on the nature of your process or circumstances related to it at your plant Please note that our products are especially designed and built for the operating conditions pressures temper...

Page 7: ...ith water or water mixture which is not in operation is exposed to temperatures below zero the tank can be damaged The water heater coils are only suitable for hot water or water glycol mixtures in the liquid phase In the coils steam and superheated water cannot be used as heating medium Potable water with a hardness of 20 Fr and above should not be used in a storage water heater without reducing ...

Page 8: ... the hot water circulated in the coil The domestic hot water supply values given in the catalog are valid if the heating water inlet temperature and the flow rate corresponding to the capacity specified herein are realized For this reason check whether the capacity of the heat sources in the heating system boiler solar panel electric heater etc and the characteristics of the heating water circulat...

Page 9: ... information 6 Hot water exit Heating inlet Hot water return Heating exit Heating inlet Heating exit Capacity 100 5000 liters Designated use Hot water not exceeding 90 C Operation pressure 10 bar Mounting position Vertical Material Two layers of enamel coated carbon steel Insulation 100 500 liters 50 mm thick hard polyurethane 800 5000 liters 80 mm thick open cell soft polyurethane Protective slee...

Page 10: ... drainage system floor drain sump pit and pump etc capable of discharging water should be provided on the floor TANPERA shall not be liable for water leak damages that may be caused by the product or the piping in places where such a measure is not taken The TSB and TDB series water heaters supplied with electric heating elements must be provided with electricity at the installation site 220 V for...

Page 11: ...anges in technical information 8 To lift the unit itself first remove the thermoplastic cap on top and expose the transport eyebolts Particularly for the tanks with steel sheet sleeve care must be taken not to break the cap or deform the sheet when removing the cap Fasten the straps to the eyebolts as shown on the picture WARNING To prevent personal injury always use appropriate hoisting equipment...

Page 12: ...t with original packaging in a closed place which is absolutely free of external weather conditions Rising of the unit The pallet should be removed before mounting To remove the pallet lay down the unit on the ground holding the eyebolts with the straps When doing this take maximum care to ensure that the vinyl sheath does not tear or the steel sheet sleeve does not deform Remove all tightening el...

Page 13: ... technician We reserve the right to make changes in technical information 10 Before filling the tank with water unused connection ports should be blocked with a blind plug Electrical control panel must be grounded To do so use a grounding cable with a cross sectional area of at least 6 mm and connect it with a separate copper or galvanized steel sheet ground rod from the existing circuit in accord...

Page 14: ...nk is completely filled with water check all connections and piping for leaks This control can be made by visual inspection or by monitoring the pressure drop from the manometer in the installation Commissioning of products containing electric heater must be carried out by an authorized TANPERA service organisation This process is free of charge and the products that are not commissioned by an aut...

Page 15: ...n perform cleaning and periodic maintenance of your product During cleaning and maintenance tools and chemicals that may cause physical and chemical damage to the enamel should not be used Maintenance and cleaning of the product must only be carried out by authorized trained and qualified personnel CAUTION Cleaning agents may cause injury to exposed skin eyes and mucous membranes Use of protective...

Page 16: ...warranty period are excluded from the warranty if it is detected that the magnesium anode is fully depleted Install the anode in place and tighten it Open the cold water valve and continue to use the product You can obtain the anode that is suitable for your product from our company The protective anode is a consumable item and is not covered by the warranty 13 We reserve the right to make changes...

Page 17: ...zes Clean the strainer filter at the cold water inlet Turbid water flowing from taps Anode is depleted or not functioning Water leakage from the unit Flange or anode seal defective Safety valve opening Safety valve opening pressure is low We reserve the right to make changes in technical information 14 Replace with a larger tank Add new tank s Increase heat exchanger capacity Increase primary heat...

Page 18: ...he anode Replace if finished Call TANPERA service if the problem is not resolved Tank dirty Safety valve opening Unable to compensate water expansion Safety valve opening pressure is low Pressure increase in the heating circuit Domestic water leakage into the heating circuit Increase primary heat source boiler etc capacity Replace with a larger heater Add new heater s Clean the heating coil Check ...

Page 19: ...at hasn t been authorised by TANPERA c Products that commissioning is required but are not commissioned by our After Sales Services Department or by a service organization authorized by us d Defects resulting from the usage of improper or non genuine spare parts e Products used in places other than its purpose f Damages resulting from chemical agents and other unsuitable environmental conditions g...

Page 20: ...WITH INDIRECT PIPE COIL ELECTRIC STORAGE WATER HEATERS DOMESTIC HOT WATER STORAGE TANKS PACKAGE TYPE DOMESTIC HOT WATER SYSTEMS BUFFER TANKS EXPANSION TANKS DEAERATORS DIRT SEPERATORS HYDROLIC SEPERATORS TMK İ 01 2019 1 Şeyhli Mah Ankara Cad No 380 C 34906 Pendik İstanbul TURKEY Tel 90 216 482 11 88 info tanpera com www tanpera com TANPERA GmbH Ludwig Lange Straße 9 67547 Worms GERMANY P 49 176 21...

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