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GENERAL SAFETY STATEMENT 

 WARNING

 

The  following  safety  precautions  should  be  reviewed  to  avoid  injury  to  the  user  and  damage  to  the 
product  (and  other  products  connected  to  it).    To  avoid  potential  hazards  only  use  this  product  as 
specified. 

 

Only  suitably  qualified  personnel  should  use  this  equipment.    Servicing  of  this  product 

should only be carried out by suitably qualified service personnel. 

To Avoid Fire Hazards and Personal Injury

 

 

Use the correct power supply lead.  Only use a suitably rated and approved power supply lead for 
the country of use. 

 

Ensure that systems that the unit is to be connected to are dead. 

 

Do  not  connect  and  disconnect  leads  whilst  outputs  are  switched  on.    Breaking  the  output  circuit 
with current flowing may cause potentially fatal arcing. 

 

Ensure  that  the  product  is  grounded.    To  avoid  electric  shock  it  is  essential  that  the  grounding 
conductor is connected to the earth ground.  An additional earth terminal is provided on the unit that 
should be connected to a local earth.  Ensure that the unit is properly grounded before making any 
connections to inputs or outputs. 

 

Terminal ratings must be observed to prevent fire hazards and risk of injury to the operator.  Consult 
the product manual for ratings information before making connections to any terminal. 

 

It is ESSENTIAL to consult the product manual for rating information before making any connection 
to a terminal or terminal group marked with a warning triangle. 

 

Only use fuses of a type and rating specified for this product. 

 

Do not operate the unit out of its case or with any covers or panels removed. 

 

Do not touch exposed connections and components when power is present. 

 

Do  not  operate  the  product  if  any  damage  is  suspected.    Refer  the  unit  to  qualified  service 
personnel to be checked. 

 

Do not operate the unit in wet or damp conditions. 

 

Do not operate the unit in an explosive atmosphere. 

 

Do not leave the unit unattended during operation. 

 

The  PCU2  system  has  a  very  high  output  current  (up  to  6000A),  and  therefore  generates  large 
magnetic fields around the output leads. Care must be taken in siting the unit next to items sensitive 
to magnetic fields (such as computer monitors and other sensitive equipment).  

 

Warnings  from  cardiac  pacemaker  manufacturers  state  that  strong  magnetic  fields  may  affect 
operation.  Any  high  current  unit  such  as  the  PCU2  should  therefore  not  be  operated  by,  or  in  the 
vicinity  of  persons  fitted  with  cardiac  pacemakers  or  any  other  electronic  or  electrical  medical 
implants. 

If any further queries occur regarding the usage and maintenance of the equipment detailed in this 
manual, please refer these to the supplier of the equipment in the first case or to the manufacturer, 
T & R Test Equipment Limited. 

Summary of Contents for PCU2 mk5

Page 1: ...t Injection System Type PCU2 mk5 LU5000 LU6000 LU8000 DESIGNED AND MANUFACTURED BY T R Test Equipment Limited 15 16 Woodbridge Meadows Guildford Surrey GU1 1BJ United Kingdom Telephone 01483 207428 e...

Page 2: ......

Page 3: ...connections to any terminal It is ESSENTIAL to consult the product manual for rating information before making any connection to a terminal or terminal group marked with a warning triangle Only use fu...

Page 4: ...ymbols may appear in this manual CAUTION This action or procedure may be dangerous if not carried out correctly and may cause damage to the equipment or connected equipment WARNING This action or proc...

Page 5: ...t over temperature trip 13 1 2 7 Timing System 13 1 3 Construction 13 1 4 Installation 13 2 OPERATION 15 2 1 Loading Unit Configuration 15 2 2 Main Output 16 2 3 Connections 17 2 3 1 Earthing 17 2 4 T...

Page 6: ...e 22 3 3 Timing Devices with NO Auxiliary Contacts 23 3 3 1 Timer Mode 23 3 3 2 Connections 23 3 3 3 Test Procedure 23 4 MAINTENANCE 24 5 ACCESSORIES 25 5 1 Standard Accessories 25 5 2 Optional Access...

Page 7: ...lities and a flexible timing system are provided WARNING The PCU2 and associated loading units are designed to be used on dead systems i e no externally supplied voltages are present on the test objec...

Page 8: ...8 1 1 Front Panel Layout Figure 1 1 PCU2 and loading unit front panels...

Page 9: ...ng input from loading unit H Ammeter Displays load current I Ammeter range switch Selects ammeter low high range J Ammeter series parallel switch Selects Series parallel connection for metering K Load...

Page 10: ...ec on 1 min off 1 sec on 1 min off LU5000 Series 8V 1250A 2500A 4000A 5000A Parallel 4V 2500A 5000A 8000A 10000A LU6000 Series 6 6V 1375A 3000A 4800A 6000A Parallel 3 3V 2750A 6000A 9600A 12000A LU800...

Page 11: ...ill become hot in use Ensure adequate cooling time is allowed before touching cables or connectors after tests Note The output leads should not be rested against any sharp edges whilst testing The ins...

Page 12: ...cable is not connected between the PCU2 MK5 control unit and the external loading unit the ammeter will not function and the output will not switch on 1 2 5 Overload trip The output of the unit is pro...

Page 13: ...0 01 rdg 3d NOTE In current operated mode timing results obtained with test currents below 20 of the selected ammeter range and on measured times of 19ms and below are of doubtful accuracy The PCU2 ha...

Page 14: ...le provided The connector and supply must be rated for 100A It is also important to ensure that the unit is adequately earthed It is suggested that the earth stud on the side of the unit is connected...

Page 15: ...er current with a lower voltage or a lower current with a higher voltage The links on the control unit must be connected to select series or parallel operation Configuration Link terminals Series 2 3...

Page 16: ...a 0 230V supply rated at 100A for 5 minutes on 15 minutes off This output is NOT isolated from the mains and is not designed to be used without an isolating loading unit The units are designed to dri...

Page 17: ...ure low impedance connections are made between the output of the loading unit and the object under test Ensure that the output cables are suitable rated for the test current to avoid danger of fire If...

Page 18: ...al Contact set 2 has a volt free contact input 2 4 1 Timer Modes 2 4 1 1 Timer Mode Off In the off mode the timer has no effect on the operation of the set and the timer does not run This mode is used...

Page 19: ...re the regulator knob is fully anti clockwise before switching on Ensure the timer mode switch is in the off position and depress the on push button Increase the current by rotating the output control...

Page 20: ......

Page 21: ...1 3 Test Procedure Switch on the main supply switch Set timer mode switch to the off position Ensure that the output regulator is in the zero position Set loading unit series parallel switch to appro...

Page 22: ...ch Set timer mode switch to the off position Ensure that the output regulator is in the zero position Set loading unit series parallel switch to appropriate settings Check that connections are made as...

Page 23: ...mer mode switch to the off position Ensure that the output regulator is in the zero position Set loading unit series parallel switch to appropriate settings Check that connections are made as above Pr...

Page 24: ...placement brushes are available from T R Test Equipment stock number SPA 0110 The intervals between inspection and renewal of the brushes will depend upon the amount of usage However it should be reme...

Page 25: ...ends to suit the PCU2 control unit and the external loading unit c 5 metre long metering lead terminated at both ends to suit the PCU2 control unit and the external loading unit 5 2 Optional Accessori...

Page 26: ......

Page 27: ...output to isolated output Applied Voltage Test Mains input to frame and all isolated outputs 2kV RMS for 1 minute All combinations of isolated output to isolated output Isolated output to frame 1 5kV...

Page 28: ......

Page 29: ...29 7 REVISION Product Type Primary Current Injection PCU2 MK5 Loading Units File PCU2 MK5 manual v2 doc Author I Lake Issue Date 2 24 06 2013 Modified By T Clark Checked By P Cole Date 24 06 2013...

Page 30: ...30 Drawings Required A2 001660 latest issue...

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