Talex Eco CUT 210 Original User Manual Download Page 53

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TALEX Spółka z ograniczoną odpowiedzialnością

Spółka komandytowa

ul. Dworcowa 9c, 77-141 Borzytuchom

tel. (59) 821 13 40

e-mail.

[email protected]

en.talex-sj.com

Item

No.

Name

Part no.

Quantity/Type of mower

1.85m/1.65m /1.35m

/1.35mini

Head tube 5042/02-068/4

T000624

Bearing 6007 ZZ

T000192

Bearing 6009 ZZ

T000195

Driver 5042/02-017/2

T000958

Driver bushing 5042/02-020/5

T000867

Driver Pin 5042/02-019/8

T000697

Clutch spring 5042/02-021/8 Black

T000667

Bearing 6206 ZZ

T000197

Head shaft 5042/02-060/2

T000911

Key way 8x7x56 5042/02-061

T000954

Circlip 35z

T000412

Circlip 30z

T000410

Circlip 45z

T000414

Circlip 75W

T000420

Head ring

T000404

PTO cover KR 5042/02-071/0 (30-062)

T000369

Large pulley 5042/02-018/5

T000101

1/1/0/0

Large pulley 1.35m 5070/02-019

T000099

0/0/1/1

Extensional washer M8

T000443

Bolt M8*20 - 8.8 galv.

T000804

Self-lock nut M8

T000256

*galv. – galvanized coating

Table 7 Head tube

Summary of Contents for Eco CUT 210

Page 1: ...ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 1 ORIGINAL USER MANUAL SPARE PARTS CATALOGUE WARRANTY Eco CUT Rotary Mower 185 165 135 and 135 mini And mode...

Page 2: ...nual in a safe place where it should be accessible to the machine operator during an entire lifespan of the machine In the event of its loss or damage you must acquire a new copy from the machine deal...

Page 3: ...protective aprons bearings In the event of damages resulting from mechanical destruction caused by a fault of the user or a traffic accident improper use adjustment and maintenance use of the machine...

Page 4: ...necting the mower to a tractor 24 6 3 Transport position 25 6 4 Working position 28 6 5 Adjusting the mower 29 6 6 Operation of the mower 30 7 Operation and maintenance 31 7 1 Adjustment of the V belt...

Page 5: ...wer 66 9 3 1 Suspension system Eco CUT 210 67 9 3 1 Middle frame Eco CUT 210 68 9 3 2 Hydraulic system Eco CUT 210 71 9 3 1 Metal cover Eco CUT 210 73 9 3 2 Main frame Eco CUT 210 74 9 3 1 Cutting uni...

Page 6: ...ntaining the mower The User Manual lists the safety precautions which must be observed in order to minimize and to avoid the hazards The User Manual also contains the rules for proper use of the mower...

Page 7: ...ine identification Each mower has its rating plate containing the most important identification data The rating plate is located on the machine in a place where it is easy to find and read Fig 1 Ratin...

Page 8: ...uthorization to drive the vehicle to which it is attached in accordance with the manufacturer s instructions The operating position of the operator while working with the mower is the cabin of the veh...

Page 9: ...After first hour of operation check the status of all separable connections including bolts The mower should be kept on a flat level paved surface out of the reach of strangers and animals For stabil...

Page 10: ...eing crushed by the machine When adjusting do not place your fingers and limbs between the structural elements of the machine It is forbidden to leave a tractor s cabin when the machine is running and...

Page 11: ...he ignition key and apply the handbrake Make sure that during work fitting dismantling or adjustment of the machine no parts of your work clothing are unbuttoned or hanging loose You should keep eleme...

Page 12: ...wear level ground paying attention maintaining order familiarization with the User Manual 3 Hitting stationary protruding parts of the machine Machine and its surroundings Proper positioning of a mach...

Page 13: ...lp of another person use of lifting jacks davits familiarization with the User Manual 8 Microclimate changing weather conditions Work performed in different weather conditions Suitable working clothes...

Page 14: ...g or maintenance procedures 1 2 Keep a safe distance from the machine Do not allow unauthorized persons within the range of 50 m from the machine 1 3 Do not attempt to perform any repairs while workin...

Page 15: ...oach a working mower 2 1 Caution V belts Keep away 2 2 Warning message about pressure in the hydraulic system 2 3 Use protection suit 2 4 Use protective gloves 2 5 Use hearing protectors 2 6 Use prote...

Page 16: ...ars The bevel gears are embedded on the drive shafts which drive the discs Complying with the requirements related to the use of the machine its operation and repairs strictly according to the manufac...

Page 17: ...r does not include warning signs with lights slow moving vehicle triangle and articulated telescopic shaft The above items can be purchased additionally from the manufacturer or at the machines point...

Page 18: ...rotational speed of drums values given in Table 2 z1 large bevel gear z2 small bevel gear Figure 4 Eco CUT 210 drive system diagram 1 articulated telescopic shaft with one way clutch 2 drive head shaf...

Page 19: ...IV II Nm 460 460 270 11 Work efficiency ha h Up to 2 5 1 6 1 4 1 0 8 12 Working speed km h 8 13 Transportation speed km h 15 14 Transportation clearance m 0 4 Overall dimensions in transportation posi...

Page 20: ...rom the obligation to inspect the machine after its delivery Before every time the machine is used its mechanical condition needs to be checked and especially the condition of cutting unit drive trans...

Page 21: ...with connectors If the mower has been delivered as shown on the photo Fig 4 you should remove the cover unit Fig 4 lower and secure the support foot disconnect the milled connector from the scythe con...

Page 22: ...he mower has been delivered as shown on the photo Fig 4 you should remove the cover unit Fig 4 lower and secure the support foot disconnect the cylinder and the straight clevis from the scythe connect...

Page 23: ...9 821 13 40 e mail biuro talex sj pl en talex sj com 23 Figure 7 A B C Assembly of the mower Figure 8 Proper mounting of the hydraulic cylinder in the scythe connector A mower 1 85m with hydraulic cyl...

Page 24: ...the mower should be in transportation position Figure 9 Aggregating connecting the mower In order to connect the mower to the tractor 1 On the pins Fig 8 item1 of the suspension frame fit the tractor...

Page 25: ...pivot of the suspension frame 3 Set the interlock to the transportation position Fig 9A 4 Raise the mower with a hydraulic cylinder of the tractor so that the sliding discs do not rest on the ground...

Page 26: ...he upper pivot of the suspension frame 3 Raise the mower with a hydraulic cylinder of the tractor so that the sliding discs do not rest on the ground 4 Raise the support foot to the upper position and...

Page 27: ...cylinder A locked B open Do not transport mowers 2 10m 1 85m and 1 65m with a hydraulic cylinder in the position shown below A Figure 15 Incorrect transport position for 2 10 1 85 and 1 65 mowers with...

Page 28: ...surface 2 In the mower with hydraulic cylinder pull the rope to release the cylinder lock Fig 13B then move the mower to horizontal position During lowering of the mower you must exercise extreme caut...

Page 29: ...Figure 17 Proper positioning of the mower In order to change the cutting height 1 Position the mower for transportation and lift it to the upper position immobilize the tractor switch off its engine...

Page 30: ...counters too great resistance during cutting To engage back the break back device reverse the tractor a short distance Incorrect spring tension can cause incorrect operation of the machine or even its...

Page 31: ...on a flat and hard surface supported on its foot Before connecting the machine to a tractor the operator must always check the condition of the machine and prepare it for commissioning To do so he sh...

Page 32: ...n paragraph 6 2 Aggregating connecting the mower 7 1 Adjustment of the V belts tension The mower is equipped with a spring loaded belt tensioner Correct tension of the belts can be checked through the...

Page 33: ...et You must remember about the uniform distribution of the rotating masses to ensure the uniform wear of the blades 3 Check the condition of the related components holder knife Replace them with new o...

Page 34: ...such a way that the round edge of the wrench is placed above the blade s holder Loosen up the holder up to the point when the blade can be removed After checking the blades and holders install blades...

Page 35: ...resistance disc area and park the machine on a flat hard surface Carry out an inspection of connections between the parts and units Damaged and worn out parts replace with new ones Check all the bolte...

Page 36: ...culated telescopic shaft should be operated and lubricated strictly according to the operating instructions provided by the manufacturer of the shaft To ensure proper operation of the gearbox I Every...

Page 37: ...c system the damaged parts and components must be replaced to avoid contamination of the environment Hydraulic lines regardless of their external condition must be replaced after 5 years 7 6 Possible...

Page 38: ...ed access for persons and animals Worn out metal parts must be delivered to the scrap metal collection points Worn out plastics must be delivered to the chemical waste collection utilization points Wh...

Page 39: ...ordered at the points of sale of the machines or from the manufacturer Use only the original spare parts provided by the manufacturer to guarantee safe and reliable operation of the machine The use o...

Page 40: ...towa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 40 Spare Parts Catalogue Eco CUT Rotary Mower 185 165 135 and 135mini And models with hydraulic cylinde...

Page 41: ...e mail biuro talex sj pl en talex sj com 41 9 2 General construction Item No Name Component No 1 Standard model with connectors 13 2 1 2 Model with hydraulic cylinder 13 2 2 3 Suspension frame 13 2 3...

Page 42: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 42 9 2 1 Standard model with metal bars...

Page 43: ...nchpin 5 40 galv T000985 5 8 Reflective device orange 75UW P T000873 2 9 Simple washer 16 galv T000460 2 10 Forged head NS 5042 02 008 3 T000053 1 11 Bolt M12 90 8 8 galv n thread T000763 1 12 Simple...

Page 44: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 44 9 2 2 Model with hydraulic cylinder...

Page 45: ...T000291 2 6 Linchpin 5 40 galv T000985 5 7 Hydraulic head T000051 1 8 Bolt M12 90 8 8 galv n thread T000763 1 9 Simple washer 12 galv T000458 1 10 Mower pin 22 55 galv T000694 3 11 Simple washer 22 g...

Page 46: ...1 65m 1 Suspension frame 1 85m P060134 1 0 Suspension frame 1 65m P050134 0 1 2 Corner closure spring 50 51 105 0 galv T000674 1 3 Linchpin 5 40 galv T000985 1 4 Pin locking suspension frame T002165...

Page 47: ...1 Suspension frame 1 35 T000593 1 0 0 1 Suspension frame 1 35 5042 02 065 6 2 Linchpin 5 40 galv T000985 0 1 3 Corner closure spring 50 51 105 0 galv T000674 0 1 4 Pin locking suspension frame T002165...

Page 48: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 48 9 2 5 Centre frame...

Page 49: ...r P000929 2 or 3 as required 13 Head tube Fig 13 2 5 2 1 14 Articulated joint axle 5042 02 013 1 T000372 1 15 Articulated joint bushing 5042 02 038 9 30 054 T000857 2 16 Z T000688 1 17 Washer M20 star...

Page 50: ...Mower pin 18 65 galv T000693 1 29 Washer 18 galv T000461 1 30 Front cover T000364 1 Item No Name Part no Quantity Type of mower 1 85m 1 65m 1 35m 1 35mini 31 Bolt M10 25 8 8 galv T000740 2 32 Stud bol...

Page 51: ...hom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 51 9 2 5 1 Centre frame mower 1 35m Item No File name Part no Quantity Type of mower 1 35m 1 Centre beam 1 35 mini T000014 1 2 Linchpin 5...

Page 52: ...EX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 52 Table 10 Main frame mower 1 35m 9 2 5 2 Head tu...

Page 53: ...6 Driver Pin 5042 02 019 8 T000697 1 7 Clutch spring 5042 02 021 8 Black T000667 1 8 Bearing 6206 ZZ T000197 1 9 Head shaft 5042 02 060 2 T000911 1 10 Key way 8x7x56 5042 02 061 T000954 1 11 Circlip...

Page 54: ...9 2 5 3 V belt tensioner Item No Name Part no Quantity Type of mower 1 85m 1 65m 1 35m 1 35mini 1 Tensioner rod 5042 02 024 6 T000496 1 2 Tensioner spring seat 45 17 15 KD_Ga 33 01 T000637 2 3 Angle...

Page 55: ...Part no Quantity Type of mower 1 85m 1 65m 1 35m 1 35mini 1 Welded lock T000962 1 2 Break back spring seat 45 17 15 KD_Bk 23 14 T000637 2 3 Lock bushing P700127 1 4 Break back spring 5036 02 035 0 gal...

Page 56: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 56 9 2 6 Cutting unit main frame...

Page 57: ...6 0 1 1 1 10 Bearing 6305 T000184 1 11 1 0 0 0 12 Frame shaft 1 85m 5042 01 004 7 T000923 1 0 0 0 Frame shaft 1 65m 5042 01 035 2 T000922 0 1 0 0 Frame shaft 1 35m 5036 01 035 T000921 0 0 1 1 13 Circl...

Page 58: ...8 T000104 0 0 1 1 32 Bendable washer 5042 01 062 T000449 4 2 2 2 33 Bolt M10 25 8 8 galv T000740 18 18 14 14 34 Little valve set 5042 01 044 1 T000993 1 35 Carrier bushing 5042 01 029 1 30 053 T000855...

Page 59: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 59 9 2 7 Cutting unit working part...

Page 60: ...5m 5042 02 02 1 T000836 2 0 0 0 Working disc 1 65m 5042 01 037 8 T000835 0 2 0 0 Working disc 1 35m T000834 0 0 2 2 15 Sliding disc 1 85m 5042 02 018 2 T000839 2 0 0 0 Sliding disc 1 65m 5042 01 052 8...

Page 61: ...2 01 045 4 BR 94 T000311 6 6 4 4 33 Locking bolt 406 12 25 10 9 galv low raise T000824 12 12 0 0 34 Nut M12 galv T000267 12 12 0 0 35 Circlip diam 70x4 T000402 2 36 Adjusting washer 55x62 T000446 2 as...

Page 62: ...e of mower 1 85m 1 65m 1 35m 1 35mini 1 Left cover 1 35 mini P000941 1 1 1 1 1 35M P300109 1 65M P060201 1 85M P050211 2 Right cover 1 35 mini P000942 1 1 1 1 1 35M P300110 1 65M P060202 1 85M P050212...

Page 63: ...erator and for environment Strictly prohibited 6 Reinforcing angle bar short 1 35 mini P000944 1 1 1 1 1 35M P300112 1 65M P060204 1 85M P050214 7 Right cover connection 1 35 mini P000947 1 1 1 1 1 35...

Page 64: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 64 Complete drum unit...

Page 65: ...bevel gear Z 16 5042 01 066 0 1 65m T000114 0 1 1 1 4 Sealant 40 62 10 T000887 1 5 Bearing 6305 zz T000212 1 6 Spacer washer 50x62 T000446 As needed 0 3 0 5 or 1mm 7 Sealing ring fi70x4 T000402 1 8 Dr...

Page 66: ...tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 66 9 3 General construction Eco CUT 210 mower Pos Description Index 1 Suspension system Chapt 9 3 1 2 Middle frame Chapt 9 3 2 3 Hydraulic sy...

Page 67: ...ch lock spring T000674 1 3 Pin 5 40 GALV DIN 94 T000985 1 4 Knife Quick Change Key P013069 1 5 4x100 double pin galv DIN 11024 D T000987 1 6 Hitch lock pivot T002165 1 7 Bottom link pivot P013082 2 8...

Page 68: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 68 9 3 1 Middle frame Eco CUT 210...

Page 69: ...2 17 Drive head P001970 1 18 Head shaft T001074 1 19 Sealant 35 72 10 T000889 1 20 Tensioner spring T000663 1 21 Tensioner spring seat T000638 2 22 Joint axis P001920 1 23 Pivot pin P603145 1 24 Break...

Page 70: ...reak back device Eco CUT 210 Pos Description Index Quantity 1 Inner bar P001942 1 2 Outer bar P001941 1 3 Washer m12 galv DIN 125 T000458 2 4 Bolt M12x35 GALV 8 8 p gw DIN 933 T000756 2 5 Milled break...

Page 71: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 71 9 3 2 Hydraulic system Eco CUT 210...

Page 72: ...0995 1 10 Washer 26 P002089 1 11 Metal bar P001973 1 12 Bolt M20x50 galv 8 8 p gw DIN 933 T000791 1 13 Self lock nut M20 galv 6 DIN 985 T000255 1 14 Metal bar hydraulic side P002108 1 15 Bolt M12x35 G...

Page 73: ...ription Index Quantity 1 Cap 19 0 8 2 O T000935 6 2 Right barrier P001930 1 3 Right cover P001951 1 4 Reinforcing plate P001958 2 5 Reinforcing bracket 2 P001954 1 6 Rear cover P001953 1 7 Rear barrie...

Page 74: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 74 9 3 2 Main frame Eco CUT 210...

Page 75: ...8 8 p gw DIN 933 T000755 4 14 Spring washer M12 GALV T000451 4 15 Spacer sleeve P002095 1 16 Bearing 3206 2RS T001054 1 17 Small pulley shaft hub T001078 1 18 Sealant A30x52x10 T001057 1 19 Bearing 3...

Page 76: ...TALEX Sp ka z ograniczon odpowiedzialno ci Sp ka komandytowa ul Dworcowa 9c 77 141 Borzytuchom tel 59 821 13 40 e mail biuro talex sj pl en talex sj com 76 9 3 1 Cutting unit working part Eco CUT 210...

Page 77: ...LV 8 8 p gw DIN 933 T000740 32 11 Spring washer M10 GALV T000450 32 12 Lower disc hub P001965 2 13 Spacer ring 5 P002019 4 14 Bearing 3209 2RS T001062 2 15 Circlip 45z T000414 2 16 Circlip 85W T000422...

Page 78: ...t tightened The final tightening should be done after the cover has been placed on the main frame and adjusted to the machine step XI of the covers fitting procedure 1 Step I Find a safe and stable pl...

Page 79: ...Step II bent reinforcement assembly The figure below shows which bolt elements were used in steps II to V Case of use of other bolt elements indicated below Figure 28 Bolted joint galv galvanized coat...

Page 80: ...fix reinforcing angle bars to the left and right coves Figure 29 Step III Reinforcing angle bars assembly 4 STEP IV Adjust and fix the reinforcing holder to the holes in the left bent reinforcement an...

Page 81: ...31 Detail A of Figure 25 5 STEP V Adjust and fix the connection of the right cover to the holes in the right cover and the right angle bar reinforcement To connect with the angle bar Fig 31 use Fig 32...

Page 82: ...e 27 6 STEP VI Adjust and fix the rear cover to the left and right covers and to angle bars Figure 34 Step VI Rear cover assembly Item No Name Part no 1 Saucer head screw raised M8x20 8 8 galv T000825...

Page 83: ...ure 35 Figure 29 Detail A 7 STEP VII Check if all the elements were properly fixed Item No Name Part no 1 Bolt 6 cat M8x16 8 8 galv T000803 2 Simple washer M8 galv T000471 3 Nut 6 cat self M8 galv T00...

Page 84: ...the protective apron to the cover from the inside For ECO CUT 210 please see next page galv galvanized coating Figure 36 Step VIII Protective apron assembly Item No Name 1 Saucer head screw raised M8x...

Page 85: ...over at the marked locations in Figure 38 below After initial attaching of the apron to the metal shield bolt the apron together with the barriers to the metal guard in places marked in Figure 38 belo...

Page 86: ...ts fixing protective apron to metal cover tighten the bolted joints according to Table 3 9 STEP IX Disconnect the milled connector from the scythe connector in hydr model with hydraulic cylinder Fig 3...

Page 87: ...39 cover mounting location pos 1 for mowers 2 10m 1 85m 1 65m 1 35m 1 35mini pos 2 for mowers 1 85m 1 65m 1 35m 1 35mini pos 3 for mower 2 10m pos 4 for mower 2 10m 1 65m 1 35m pos 5 for mower 1 85m 1...

Page 88: ...ect the scythe connector with the milled connector in hydr model with hydraulic cylinder reversing the order described in STEP IX After adjusting the cover to the mower tighten all the bolted joints a...

Page 89: ...uantity Type of mower pcs 2 10 1 85 1 65 1 35 1 35mini 1 Saucer head bolt M8x25 T000826 71 63 62 62 M8x20 T000825 2 2 2 2 2 Bolt 6 cat M8x16 T000803 6 6 6 6 M8x20 T000804 2 2 2 2 3 Nut 6 cat self galv...

Page 90: ...it has the signature of the seller and the date of sale confirmed by the official stamp of the dealer It must not contain any deletions or corrections made by unauthorized persons A duplicate of the w...

Page 91: ...____________________________ _____________________________________ Date of complaint resolution _______________ Warranty period extended until ____________ ________________________ Dealer s signature...

Page 92: ...WARRANTY FORM NO Full name Address Postal code City Telephone No Email address Means of complaint claim Name of the subject of complaint Name of the dealer Proof of purchase VAT invoice no dated 20 D...

Page 93: ...lation of the Minister of Economy dated 20th December 2005 on the essential requirements for machinery and safety components OJ259 item 2170 and of the European Union Directive 98 37EC Due to the Dire...

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