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IMPORTANT: The word “IMPORTANT” is used to alert against operators and
maintenance personnel about situations which can result in possible damage to the
machine and its components.

It is impossible to foresee every possible circumstance that might involve a potential hazard.
The warnings in this manual or on the machine can not cover all possible contingencies. You
must exercise all due care and follow normal safety procedures when operating the machine
so as to ensure that no damage occurs to the machine, its operators or other persons.

EXPLANATION OF GRAPHICAL SYMBOLS

Following is an explanation of symbols used in this manual.

 , X ........ prohibition

 / 

....... Lock

 / 

...... Unlock

It is your responsibility to observe all pertinent laws and regulations and to follow the
manufacturer’s instructions on machine operation, inspection and maintenance.

Virtually all accidents occur as the result of a failure to observe basic safety rules and
precautions. An accident can often be avoided by recognizing potentially hazardous situations
beforehand. Read and understand all of the safety messages which explain how to prevent
these accidents from occurring. Do not operate the machine until you are sure that you have
gained a proper understanding of its operation, inspection and maintenance.

SlGNAL WORDS

Safety messages appearing in this manual and on machine decals are identified by the
words “DANGER”, “WARNING” and “CAUTION”. These signal words mean the following:

The word “DANGER”
indicates an imminently
hazardous situation
which, if not avoided,
can result in serious
injury or death.

The word “WARNING”
indicates a potentially
hazardous situation
which, if not avoided,
could result in serious
injury or death.

The word “CAUTlON”
indicates a potentially
hazardous situation
which, if not avoided,
may result in minor or
moderate injury.

 CAUTION

 WARNING

 DANGER

Summary of Contents for TL120

Page 1: ...TL150 Crawler Loader OPERATOR S MANUAL Book No AT7E023 Serial No TL120 21200008 TL130 21305001 TL140 21402001 TL150 21502001 Read and understand these instructions Failure to do so can cause injury or...

Page 2: ...hine can cause injury or death Read and understand this manual before performing any operation inspection or maintenance on this machine Always store this manual near at hand preferably on the machine...

Page 3: ...and maintenance Virtually all accidents occur as the result of a failure to observe basic safety rules and precautions An accident can often be avoided by recognizing potentially hazardous situations...

Page 4: ...t Type C Serial numbers Check the serial numbers of the machine and the engine and write them in the spaces provided below Machine number Engine number Manual storage A compartment for storing this ma...

Page 5: ...ne noise and exhaust emissions Two way auxiliary hydraulics Pilot operated joystick controls Engine emergency stop system Break in period When the machine is new heed the instructions below when opera...

Page 6: ...5 CONTENTS Introduction 2 Machine Description 3 Safety 7 Controls 35 Operation 63 Transport 89 Maintenance 95 Troubleshooting 145 Specifications 159 Options 169 Index 187...

Page 7: ...eneral Precautions 8 Preparing Precautions 12 Starting Precautions 14 Operating Precautions 16 Stopping Precautions 23 Transporting Precautions 24 Maintenance Precautions 25 Safety Signs Decals 32 SAF...

Page 8: ...ch on controls or in moving parts Do not wear oily or fuel stained clothing that can catch fire Wear a hard hat safety shoes safety glasses filter mask heavy gloves ear protection and other protective...

Page 9: ...o has the responsibility for signaling All personnel must fully understand all the signals The operator shall respond to signals only from the appointed signal person but shall obey a stop signal at a...

Page 10: ...r other flammable material are not stored on the machine Handle all solvents and dry chemicals according to procedures identified on manufacturers containers Work in a well ventilated area Never use f...

Page 11: ...lift arms move close to the canopy therefore do not stand or lean on the machine Using optional products Consult with a Takeuchi dealer before installing optional attachments Do not use attachments t...

Page 12: ...the working area and prohibit entry to unauthorized persons When working in water or crossing shallow streams or creeks check the depth of the water the solidity of the ground and the speed of the cur...

Page 13: ...stop the machine motion as quickly as possible follow the shutdown procedure and keep machine securely parked until the malfunction is corrected Emergency Exit If you should become trapped inside the...

Page 14: ...he area of other persons before starting the machine Do not start the engine until you are sure it is safe Before starting check or perform the following Walk around the machine and warn all personnel...

Page 15: ...d follow the shutdown procedure and report the malfunction Warm up the engine and hydraulics Observe all gauges or warning instruments for proper operation Listen for unusual noises Test engine speed...

Page 16: ...om the operator s seat Operate all the controls only from the operator s seat Failure to do so can cause serious injury or death Check for safety in the surrounding area before starting Understand the...

Page 17: ...ile traveling Doing so will cause sudden braking and is dangerous Before backing up visually check for safety to the rear Backing up without checking could result in contact with a worker or obstacle...

Page 18: ...ng down slopes reduce the engine r p m speed and set the stroke of the left control lever to half or less before going down Going down a slope too fast will lead to loss of control Sudden stopping on...

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