COPY
‑ 4 ‑
Nov./14/ 11
◇
Shift the tube clip to disconnect the fuel tube.
◇
Detach a fuel hose from the carburetor, and then two
bolts on the fuel tank to remove the tank.
Stock Parts Removal
1
．
Exterior Parts Removal
A seat / shroud /
rear fender assembly
Trim clip
Screw
Bolts
◇
Remove each two of trim clips, screws, and bolts
first, and then remove a seat / shroud / rear fender
assembly.
Inner pin
Tools to use:
10 mm offset box wrench
Slotted screwdriver (Midsize)
◇
A trim grip can be removed by lifting an inner pin with
a slotted screwdriver or other tools.
◇
Turn off the fuel cock.
2
．
Carburetor Removal
◇
Remove carburetor’s top cap, and then take the throttle
valve out from the carburetor.
◇
Remove a storage tank hose.
◇
Remove the bolts on the air cleaner stay.
Tools to use:
10 mm socket
Extension bar (Small)
◇
Remove two bolts which are fixing the inlet pipe to the
cylinder head. Then, remove the inlet pipe, the
carburetor, and the air cleaner.
Tool to use:
8 mm offset box wrench
◇
Install the earth wire on the frame with the bolts of air
cleaner stay.
Tools to use:
10 mm socket
Extension bar (Small)
Torque:12 N
・
m(1.2 kgf
・
m)
3
．
Muffler Removal
Tool to use:
10 mm open-end wrench
◇
Remove two nuts in the exhaust pipe.
Tool to use:
12 mm offset box wrench
◇
Remove muffler stay’s bolts and then, the muffler.
4
．
Front Fender Removal
5
．
Spark Plug Removal
Tools to use:
10 mm socket
Extension bar (Small)
◇
Remove three bolts on the reverse side first, and
remove the front fender.
◇
Pull out the plug cap from the plug to remove it. Be sure
to hold the cap in pulling it out.
◇
Remove the plug with the in-vehicle spark plug wrench.
6
．
Cylinder Head Left Cover
Removal
◇
By removing the hex bolt in the center of the right-side
cover of the cylinder head, you can remove the left cover.
(If you cannot remove the left cover in this way, screw in
the hex bolt by two to three screw threads, strike top of
the bolts lightly, and then you can remove the cover.)
Tool to use:
10 mm socket
7
．
Crankcase Left Cover
Removal
◇
Remove shift pedal’s hex bolt and then, the shift pedal.
Tool to use:
10 mm offset box wrench
◇
Remove three bolts which are fixing the crankcase
left cover.
Tool to use:
8 mm deep socket
8
．
Two Tappet Caps Removal
Tool to use:
17 mm offset box wrench
◇
Remove two tappet caps.
Bolt
Collar
Fuel tank
Washer
