Takegawa Hyper S-stage Instruction Manual Download Page 3

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‑ 3 ‑

Nov./14/ 11

Names of components

Right-side cylinder head side cover

Right-side cylinder head

side cover gasket

Cylinder head cover

Valve rocker arm

Tappet adjusting screw

Tappet adjusting nut

Valve rocker arm shaft

Sealing washer, 6 MM

Flange bolt, 6x20

Flange bolt, 6x110

(Copper or a aluminum)

sealing washer, 6.5 x12

O-ring, 30 MM

Tappet adjusting hole cap

Exhaust pipe gasket

Cylinder head cover gasket

Hex nut, 6 MM

Sealing washer A, 6 MM

(Copper plated)

Cap nut, 6 MM

Cam shaft COMP.

Cam sprocket

Left-side cylinder head side cover

Left-side cylinder head

side cover gasket

Dowel bolt, 5 MM

1 Dowel pin, 8x12

3 Spark plug

Tappet adjusting hole cap

O-ring, 30 MM

Inlet pipe gasket

1Dowel pin, 8x14

Cylinder head gasket

2

Cylinder

Piston ring set

Piston pin circlip

Piston pin

Piston

Rubber packing, 16 MM

Cylinder gasket

1 Dowel pin, 8x12

Guide roller bolt

Washer, 8 MM

Bolt, 6 MM

Cam chain guide roller COMP.

1 Dowel pin, 8x14

Bolt, 6 MM

1

The length of the dowel pins differs depending

  

on the use, which please note.

2

These hardware is not included in the kit or

  

will not be used for the installation of this kit.

  

3

Be sure to change to CR8HSA (NGK) or

  

U23FSR-C (DENSO).

Summary of Contents for Hyper S-stage

Page 1: ...ur motorcycle while riding down a road stop riding immediately and park your motorcyle in a safe place Otherwise the abnormaility could lead to an accident Before doing work place the motorcycle on le...

Page 2: ...r notice This manual should be retained for future reference No Parts Name Qty Repair Part Item No in packs of No Parts Name Qty Repair Part Item No in packs of 1 Piston 1 13101 NSH T00 1 03 01 110 Pa...

Page 3: ...t COMP Cam sprocket Left side cylinder head side cover Left side cylinder head side cover gasket Dowel bolt 5 MM 1 Dowel pin 8x12 3 Spark plug Tappet adjusting hole cap O ring 30 MM Inlet pipe gasket...

Page 4: ...leanerstay Tools to use 10mm socket Extension bar Small Torque 12 N m 1 2 kgf m 3 Muffler Removal Tool to use 10mm open endwrench Remove two nuts in the exhaust pipe Tool to use 12 mm offset box wrenc...

Page 5: ...ylinderheadawayfromthecylindertoremove it Ifitisnoteasy strikeitwithaplastichammerlightly Keep the two dowel pins for reuse Remove the cylinder head Removethealready loosenedguiderollerboltandthe cyli...

Page 6: ...ngs in the following order oil ring expander lower oil ring side rail upper oil ring side rail second ring and top ring Arrange the piston rings so the ring end gaps are to be in the correct positions...

Page 7: ...t s camshaft Oil application Oil application Installkit scamshaftinreverseorderof thatmentioned above Neverstrikeitwithahammerevenifyoucannot easily insert it Just insert it by your hand Install stock...

Page 8: ...set if T and O marks meet together after installation of cam sprocket Valve clearance Intake side Valve clearance Exhaust side Adjustment screw Thickness gauge Valve stem Tighten a rocker arm s tappe...

Page 9: ...kthrottlecablefromthelowerthrottle housing Install kit s throttle cable to the lower throttle housing Connect it with the processed throttle pipe Install the upper throttle housing with two screws Tig...

Page 10: ...n end wrench 10 mm open end wrench Throttle cable Less Hex nut More play adjuster You can adjust the free play by rotating the adjuster about 5 mm Put back the boot in its original place Adjustthefree...

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