COPY
‑ 3 ‑
Sep./29/ 09
６．
Place an oil container under the clutch cover,
and remove two oil plug bolts.
※
At the time the bolts are removed, the oil in
the oil filter may leak.
(That is why we recommend you to prepare
an oil container.)
５．
Secure the oil cooler COMP. to the oil cooler
bracket with a 6 x 10 button head screw and
6mm spring washer. Run the wire harness in
between the oil cooler bracket and the oil
cooler. Please check that the oil cooler COMP.
is horizontal when viewed from the front and
vertical when viewed from the side. When it
is tilting to one side, adjust the position slowly,
holding it. And tighten it up.
NOTE : Be sure to follow the specified torque.
Torque: 14 N
･
m (1.4 kgf
･
m)
In the case of the FI Monkey:
The oil cooler and brake wire will interfere with
each other, if this Kit is installed onto a standard
front fork and if nothing is done against the
interference.
Referring to the photo below, remove a standard
cable bracket, and attach the cable with an
included insulation lock.
４．
In the case of Monkey BAJA:
Detach the ignition coil, and install it with a collar
in a position so its cord faces rearward, or in
the reverse position.
NOTE : Be sure to follow the specified torque.
Torque: 5 N
･
m (0.5 kgf
･
m)
７
８
９
６
７．
Place one each sealing washer on both sides
of an M10 banjo (30 degrees), and install it
loosely onto a clutch cover. (Install the banjo
with the bent tip facing upward.)
〜
Installation Instructions
〜
When the oil hose is connected to the clutch cover, be sure to install a supplied oil hole plug or an extra-cost thermo unit
(Item No.02-01-5052).
Please take note that when neither of them is installed, the engine oil will not circulate through the oil cooler.
Safety Precautions for Using the Oil Cooler Kit
１．
Make sure the bike is secure on level ground.
２．
Referring to a service manual, remove a seat
and fuel tank.
３．
Place the provided oil cooler bracket at the rear
end of a flat surface on the downside of the
frame with the folded-back side of the bracket
facing downward. Secure the frame and the oil
cooler bracket with a clamp band. At this point,
fix the clamp band on the upside of the frame
so its thread part will be under the tank. At the
same time, set the wire and harness to be
under the bracket.
Clamp band
Oil cooler bracket
Button head screw 6 X 10
T=14N
・
m(1.4kgf
・
m)
Insulation lock
Oil plug bolt
The bent tip should
face upward
Cable stay
