background image

COPY

‑A6‑

Sep./12/ 12

Stock fork (Inapplicable) ×     

Our φ27 or φ30 Upright Front Fork 

Spec Modification

(See P-D4)

Top Bridge /

Stock fork (Inapplicable) ×     

Our Top Bridge & Stem Kit or Front Fork Kit

Steering stem

Spec Modification

60mm Offset (See P-D4)
We recommend the modification to match the front fork and tire size.
(See P-D4)
We recommend to use it according to the heat increase.
(See P-D3)

Drive /

Stock (Inapplicable) ×      Final Gear Ratio 2.188〜2.063 (for 10-inch) 

Driven sprocket

Spec Modification

(See P-D2)
Equipped as necessary 
(See P-D4)

Oil catch tank

Need to Install

Rear Fork 

Oil cooler

Tyre

Compatible Specifications Data Chart

Larger wheel (10-inch) is recommended according to the power increase.

Front Fork 

Precautions of Use

An Engine NO. (Serial No.) is stamped on this engine as identification.

Please specify your Engine NO. when ordering repair part or contacting us.

About fuel

:

Whenever regular gasoline is remaining in the fuel tank, always replace it with high-octane gasoline.

About oil cooler:

The installation of this product increases the heat release value of the engine, set off by the increase in 

  

power. We recommend you, therefore, to install an oil cooler kit, for a long-time high-load running, which 

  

keeps oil at appropriate temperatures and prevents such troubles as oil film shortage at high temperatures.

In case you use the breather cap, be sure to use an oil catch tank at the same time.  

  

Due to large displacement engine, blow- by gas volume may increase. Larger capacity catch can are highly

recommended. (approx 500 cc)

About upper limit of revolution:

The upper limit of revolutions varies depending on the installed camshaft and other factors. Please install a 

revolution counter to make sure that you drive the engine at revolutions below the upper limit, referring to the

Camshaft Comparison Data List.

Take note that engine racing and sudden acceleration, particularly in the 1st or 2nd gear, tend to exceed the

upper limit of revolutions.

Over revolutions will result in nonsmooth revolutions of the engine, not only adversely affecting the engine 

life, but also possibly breaking the engine in the worst case.

About the specifications of motorcycle to equip

The cylinder length of this complete engine is longer than that of the stock engine.

It is impossible to install on stock motorcycle chassis. NOTE: Modification of the chassis is required.

For Monkey / Gorilla, modify the chassis if necessary after checking whether the installation is possible 

  

referring to the following parts and optional parts of P-D1

D4.

Engine No.stamped here.

4SMP-10***

Summary of Contents for 01-00-9202

Page 1: ...ads This kit is compatible with the above mentioned compatible models ONLY Note Do Not use this product for other models than listed above The cylinder length of this complete engine is longer than th...

Page 2: ...these damaged parts as they are could lead to accidents When you notice something abnormal with your motorcycle while riding immediately stop riding and park your motorcycle in a safe place to check w...

Page 3: ...m crankcase oil line in order to cool the piston Use of Oil Jet Use of Wet Multiple Disk Clutch We have installed a multiple disk clutch with 5 disks onto the transmission main shaft so it can respond...

Page 4: ...00 1 11 Braided hose 8 x 1 m 1 1 12 Hose clamp 13 1 2 2 13 Hyper CDI 1 05 03 0003 1 14 Thumb screw 1 00 01 0254 2 15 Snap ring 6mm 4 00 01 0255 5 16 Rebuilt gasket set 1 06111 4SS T20 1 17 Spark plug...

Page 5: ...ecommend more frequently maintenance than the maintenance period Type 4 cycle gasoline Displacement 147 6cc Number of cylinder and arrangement Horizontal single cylinder Cooling method Air cooling Val...

Page 6: ...igh load running which keeps oil at appropriate temperatures and prevents such troubles as oil film shortage at high temperatures In case you use the breather cap be sure to use an oil catch tank at t...

Page 7: ...r the numbers are the narrower the durations are With these camshafts the output power will produce more to low to mid rpm range The output features are different from each size When purchasing our op...

Page 8: ...t the plain washer into the release pinion Attach the adjuster of the clutch cable to the cable receiver and attach the cable end to the arm so the notch on the split clamp of clutch release arm faces...

Page 9: ...ed main jet 110 and slow jet 35 and then a float chamber Detach a top cover of the supplied carburetor and pull out the spring and throttle valve Pass the inner cable of the throttle cable through the...

Page 10: ...he spring fix the top cover and all to the throttle valve Fix the throttle valve to the carburetor by aligning a notch on the throttle valve with the throttle stop screw In the case of VM26 Insert the...

Page 11: ...n the plug And tighten the plug After the adjustment or setting carry out a shakedown about 30 to 50 km and check the valve clearance again IN 0 08 mm EX 0 08 mm Install an exhaust muffler according t...

Page 12: ...e the Instruction Manuals for an Oil Cooler Kit and an Adaptor Thermostat hole cap Oil hole plug In case an oil cooler is not installed NEVER install a thermo unit or an oil hole plug And in case the...

Page 13: ...PIckup pulse Ignition AC output Neutral Switch Racing use A C G e n e r a t o r f o r S p a r k A C G e n e r a t o r f o r L i g h t i n g TAKEGAWA C D I Green Black Red Black Red Blue Yellow Green...

Page 14: ...e sure to use a torque wrench and strictly keep the specified torque Gap Benchmark 0 6 0 7 mm Electrode section Gap Standard NGK ER8EH DENSO Y24FER C Plug with high thermal value NGK ER9EH DENSO Y27FE...

Page 15: ...ut Caution Be sure to follow the specified torque Adjust the Valve Clearance Unfasten three screws holding the leftside cover to detach the leftside cover Remove the generator cover by unfastening the...

Page 16: ...deactivated EX 0 05 0 08 when cold Tighten the adjusting nut to the specified torque Turn the flywheel and adjust to the top dead center TDC Marks Remove the thumb screw Re install the left side cover...

Page 17: ...ed At idling Give the air screw a right turn The air fuel mixture gets dense Give the air screw a left turn The air fuel mixture gets lean Loosen the tightened air screw back to the 1 5 turn position...

Page 18: ...0133 Main jet 90 00 03 0110 Main jet 150 00 03 0134 Main jet 92 00 03 0111 Main jet 152 00 03 0135 Main jet 95 00 03 0112 Main jet 155 00 03 0136 Main jet 98 00 03 0113 Main jet 158 00 03 0090 Main j...

Page 19: ...D auto decompression cam shaft 25 30D auto decompression cam shaft 01 08 0141 01 08 0142 01 08 0143 01 08 0144 Racing C D I Magnet Kit 05 02 0511 Excellentstartupperformancebecauseofignitionatlow revo...

Page 20: ...incorporated This cooler body has an oil cooler plate and guard as standard equipments In addition the bracket mounting is integrated with the oil cooler plate so that you can use the oil outlet upsid...

Page 21: ...ing force generating mechanism of free valve type andreducestheshockwhenthefrontshocksreboundandcompress Ourfrontforkincreasesthestabilityofstrokebyusingthedampedforce generating mechanism of free val...

Reviews: