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Digital Temperature Controller

FY400/600/700/800/900

FU400/FU48/72/86/96

Ver 1.0

台灣儀控股份有限公司

TAIWAN INSTRUMENT & CONTROL CO., LTD

Operation Manual

Summary of Contents for FU400

Page 1: ...Digital Temperature Controller FY400 600 700 800 900 FU400 FU48 72 86 96 Ver 1 0 TAIWAN INSTRUMENT CONTROL CO LTD Operation Manual...

Page 2: ...72 Terminal Arrangement 14 8 4 FY800 FU86 Terminal Arrangement 15 8 5 FY900 FU96 Terminal Arrangement 16 9 Basic Function Setting 17 9 1 Input Type Setting 17 9 2 SV Value Setting 17 9 3 Auto Tuning E...

Page 3: ...m 50 13 5 Program Execution Flow 52 13 6 Program Setting Example 52 14 Modification of Output Module 53 14 1 Relay Control 1a 53 14 2 Relay Control 1c 53 14 3 SSR Control 53 14 4 Linear Control 53 14...

Page 4: ...18 FY Communication Register Address Table 64 19 Glossary of Characters Used In This Manual 65 3 FY FU operation manual...

Page 5: ...dity normal working environment 0 50 C 20 90 RH 6 To avoid noise interference please keep the sensor wiring away from the power cord and the loading power cord 7 When the thermocouple lead is extended...

Page 6: ...PST NO 250 VAC 5A resistive load electrical life 100 000 operations 1c SPDT NO 250 VAC 5A resistive load electrical life 50 000 operations Alarm SPDT NC 250 VAC 2A resistive load electrical life 20 00...

Page 7: ...0 326 752 W W 12 50 2320 58 4208 PL PL 13 50 1200 58 2192 L L 14 50 800 58 1472 PT1 15 199 9 850 0 199 9 999 9 RTD PT100 PT2 16 199 850 326 1562 PT3 17 0 850 32 1562 AN1 0 25mV 18 0 50mV 19 0 20mA 20...

Page 8: ...number FY400 model name 3 Serial number 18112740001 4 Input type Controller Input Signal and Scope 5 2 2 FY700 FU72 1 2 4 3 No n o i t p i r c s e D m e t I 1 Terminal arrangement FY700 Terminal Wirin...

Page 9: ...1 2 4 3 No n o i t p i r c s e D m e t I 1 Terminal arrangement FY900 Terminal Wiring Diagram 2 Model number FY900 model name 3 Serial number 18112790001 4 Input type Controller Input Signal and Scop...

Page 10: ...p lit when OUT2 is activated Green AT Lamp lit when Auto tuning is activated Orange 3 LED AL1 Lamp lit when Alarm 1 is activated Red AL2 Lamp lit when Alarm 2 is activated Red AL3 Lamp lit when Alarm...

Page 11: ...u o m l a u d i v i d n I s n o i s n e m i D 7 2 FY600 Dimensions Unit mm g n i t n u o m l a u d i v i d n I s n o i s n e m i D Mounting fixture t panel thickness 1 t 6 7 3 FY700 FU72 Dimensions U...

Page 12: ...7 4 FY800 FU86 Dimensions Unit mm Dimensions Individual mounting 7 5 FY900 FU96 Dimensions Unit mm Dimensions Individual mounting 11 FY FU operation manual...

Page 13: ...Arrangement Power supply AC 85 265V DC 24V 1 6 T R B 11 OUT2 Relay 2 COMM 7 B 12 SSR T R A AL1 mA V 3 8 13 INPUT 4 AL2 9 B Relay OUT1 SSR 14 mA V 5 10 A TC mV RTD mA V 1 L 1 Power AC 85 265V DC 24V 6...

Page 14: ...NO Output 1 9 NC 9 9 SSR mA V 10 COM 10 10 6 6 6 Output 2 Relay SSR mA V 7 7 7 6 7 CLOSE Motor valve 8 OPEN 9 10 COM NO NC COM Relay SSR Relay mA V OUT2 SSR AL3 mA V OUT1 14 T R B Communication RS 485...

Page 15: ...C 85 265V DC 24V 2 N 2 5 NO Output 1 6 NC 6 6 SSR mA V 7 COM 7 7 3 3 3 Output 2 Relay SSR mA V 4 4 4 15 G1 16 K1 1 Zero cross Phase angle 17 G2 18 K2 3 4 CLOSE Motor 5 OPEN valve 6 7 COM AL1 AL2 AL3 3...

Page 16: ...A TC mV RTD mA V 1 L 1 Power AC 85 265V DC 24V 2 N 2 8 NO Output 1 9 NC 9 9 SSR mA V 10 COM 10 10 6 6 6 Output 2 Relay SSR mA V 7 7 7 6 7 CLOSE Motor valve 8 OPEN 9 10 COM 14 T R B Communication RS 4...

Page 17: ...1 Power AC 85 265V DC 24V 2 N 2 8 NO Output 1 9 NC 9 9 SSR mA V 10 COM 10 10 6 6 6 Output 2 Relay SSR mA V 7 7 7 31 RG1 32 RK1 33 RG2 3 34 RK2 Zero cross 35 TG1 36 TK1 37 TG2 38 TK2 31 G1 1 Zero 32 K...

Page 18: ...to adjust set value value of SV SV SV 9 3 Auto Tuning Execution PV PV Press key until show 1 Display after power on 2 SV AT SV PV PV Press key or key When key is pressed 3 SV g n i n u t o t u a t c...

Page 19: ...S1 OUT1 ON value Cool mode formula PV SV HYS1 OUT1 ON PV SV HYS1 OUT1 OFF 9 6 Alarm Mode Setting PV Hold key key 3 PV seconds then entering into 1 Display after power on 2 LEVEL_3 upper display SV sho...

Page 20: ...ds then entering into LEVEL 3 3 LEVEL 2 return to the LEVEL 1 Hold SET key for 3 seconds then return to LEVEL 1 4 LEVEL 2 enter to the LEVEL 3 Hold SET key for 3 seconds then entering to LEVEL 3 5 LEV...

Page 21: ...ouching or modifying important parameters Conversely when the parameter cannot be modified please make sure that the set value of LCK LCK LEVEL Descriptions Level_1 Level_2 Level_3 Level_4 USER Level...

Page 22: ...ime HBAC HBA current setting value AL2 SOAK HBAC AL2 Alarm2 set value SOAK Alarm2 soak time HBAC HBA current setting value AL3 SOAK RATE RAMP AL3 Alarm3 set value SOAK Alarm3 soak time RATE Slave SV r...

Page 23: ...o Chapter 12 HBA current setting value INP2 4 HBAC Upper heater current display 100 0 0 0 1 0 Down current setting value ALD2 9 unit ampere A SOAK Alarm2 soak time 99 59 0 00 0 10 ALD2 10 or Time form...

Page 24: ...u p t u o n i a M derivative time for sub output AT VL LCK k c o l l e v e l r o n o i t c n u F e u l a v t e s f f o g n i n u t o t u A CYT1 P1 Main output control cycle HYS1 Hysteresis for main o...

Page 25: ...mula HYS1 PV SV HYS1 OUT1 OFF 100 0 100 0 1 0 P1 0 0 PV SV HYS1 OUT1 ON cooling formula PV SV HYS1 OUT1 ON PV SV HYS1 OUT1 OFF Sub output proportional band P2 0 0 ON OFF control 200 0 0 0 3 0 OUTY 1 O...

Page 26: ...operating time RHPO WAIT RHPO Dehumidification manipulated value WAIT Program execution standby temperature SETA Alarm special function setting PSL Protocol selection BITS Data format IDNO Controller...

Page 27: ...e refer to Chapter 14 5 CHO1 Main output span calibration only for linear signal 9999 0 3600 SET4 4 Please refer to Chapter 14 5 CLO2 Sub output zero calibration 9999 0 0 SET5 1 only for linear signal...

Page 28: ...er station 254 0 1 SET5 4 Baud rate 0 24 2400 1 48 4800 BAUD 2 96 9600 1152 24 384 SET5 4 3 192 19200 4 384 38400 5 576 57600 6 1152 115200 bps SVOS SV bias 100 0 100 0 0 SET6 1 PVOS PV bias 100 0 100...

Page 29: ...matically return to LEVEL 1 user level and display PV SV 10 11 LEVEL_4 Parameter t n e t n o C l o b m y S r e t e m a r a P Range Default Hide MAX MIN Display SET1 0 0 0 0 1 1 1 1 y a l p s i D e d i...

Page 30: ...ce from keypad or ON OFF OFF communication 1 ON SV source from program 10 12 Parameters Hide Display Table on Level 4 SET1 _4 _3 _2 _1 SET1_1 0 Hide OUTL 1 Display OUTL SET1_2 0 Hide AT 1 Display AT S...

Page 31: ...ot repeat 1 Program repeat SET8_2 0 No power failure option 1 With power failure option SET8_3 0 Program starts from 0 1 Program starts from PV SET8_4 0 reserve 1 reserve SET9_1 0 reserve 1 reserve SE...

Page 32: ...fast parameter access operation Any Level Press key 3 seconds RHTC RUCY RHTC Dehumidification temperature RUCY Motor valve operating time RHPO WAIT RHPO Dehumidification manipulated value WAIT Progra...

Page 33: ...l 3 SET6 2 PV PV PVOS Examples PV bias PV OS adds bias to the Measured value PV When two controllers measure the temperature of the same type of load the measured values of the respective characterist...

Page 34: ...ignal is based on the PV value and the linear output analog signal is presented When the PV is less than 50 0 the retransmission signal remains at 4mA When the PV value is greater than 600 0 the retra...

Page 35: ...s K1 and its range is 50 0 600 0 When an external analog signal is input to the Remote SV terminal the signal will be based on the range presents linear display of SV parameters When the signal input...

Page 36: ...C 2 OUT1 output exceeds 90 3 The conditions of 1 2 above are established and continue to exceed 20 seconds Examples Heating system with SSR as control element set HBAC 1 0 down area 1 The heater curre...

Page 37: ...SC 100 T Please check heater wire diameter and specify required CT CT Specifications s n o i t a c i f i c e p S m e t I Model number T 0 0 1 C S T 0 8 C S Max continuous current 80A 100A 5 3 y c a r...

Page 38: ...anipulated value 0 OFF disable dehumidification RHPO function 100 0 OFF OFF Level 3 SET5 3 Other values 0 1 100 0 manipulated value Please refer to Chapter 11 5 This parameter is multi display wnen OU...

Page 39: ...E 14 CLOSE 1K COM 15 WIPER signal feedback OPEN 16 OPEN COM R RC RC CLOSE CLOSE feedback 7 6 FBMV OPEN 8 9 OPEN 10 COM S ball valve Low pressure general use needle valve High pressure High precision u...

Page 40: ...he operating time according to the connected valve Set runtime whether there is feedback or no feedback Motor valve switching no 1 5 4 CYT1 1 5 feedback hysteresis adjustment feedback 1 5 or more 4 SE...

Page 41: ...al AL3 become RAMP display Parameter Set value Description 10 Boot completed the alarm1 is ON when PV SV start the timer alarm and control function are turned OFF in timed out SOAK_A In this mode the...

Page 42: ...ON 100 0 PV PV follows SV up 5 C per minute ramp start alarm ON PV time chart 25 0 time 5 RAMP SOAK 15 minutes 10 minutes seconds Action AL1 time chart ON time OFF Example 3 use only SOAK_A ALD1 10 Bo...

Page 43: ...m is turned ON and the control function keep ON Parameter setting Level Parameter Set value Description 1 SV 100 0 Target temperature 3 ALD1 m r a l a k a o s s a 1 L A 0 1 1 SOAK AL1 00 10 10 minute...

Page 44: ...2 1 ALD1 Alarm1 mode selection Please refer to Chapter 12 1 Alarm 19 0 11 Level 3 SET3 1 Mode Alarm1 time setting 0 Flicker ALT1 99 59 Continued ON 99 59 0 00 99 59 Level 3 SET3 2 0 01 99 58 delay tim...

Page 45: ...With hold action PV SV ALX Alarm ON Formula PV SV ALX Alarm ON PV SV ALX Alarm OFF PV SV ALX Alarm OFF HYSX ON Process high 5 OFF With hold action ALX Formula PV ALX Alarm ON PV ALX HYSA Alarm OFF ON...

Page 46: ...OFF 12 Deviation low ALX SV ALX must to be set to a negative value Formula PV SV ALX Alarm ON PV SV ALX HYSA Alarm OFF OFF ON HYSX HYSX ON 13 Deviation high low ALX SV ALX PV SV ALX Alarm ON Formula...

Page 47: ...active disable Normal Open 1 Alarm 1 relay reverse active enable Normal Close 0 Alarm 2 relay reverse active disable Normal Open 1 Alarm 2 relay reverse active enable Normal Close 0 Alarm 3 relay rev...

Page 48: ...gment display 8 1 1 Level 1 PROG ON Current segment remain time display Upper area display current TIMR segment remain time 99 59 0 00 0 00 Level 1 PROG ON Down area display current segment executed t...

Page 49: ...m execute do not wait for PV temperature 1000 0 0 Level 1 SET5 3 Other values when PV target SV WAIT program entering next segment SET8 1 Program execute repeat 0 disable repeat function 1 0 0 Level 4...

Page 50: ...rom 0 0 and SV shall reach SV_1 in one hour 2 SET8 3 0 PTN 1 PV 50 0 SV_1 100 TM_1 1 00 1 hour When program starts SV will start to execute from PV temperature of 50 0 while controller will deduct the...

Page 51: ...sume the set temperature of current segment is 100 0 C and as SV reaches the set temperature of this segment the controller will enter the next segment 2 WAIT 5 0 with wait function set Assume the set...

Page 52: ...segment 0 00 program step change in this segment 0 Level 1 0 01 99 58 program in this segment execute time 99 59 program continue execute this segment no end TM setting explain In segment_5 SEG_5 sett...

Page 53: ...nd continue Measured value PV SEG_3 SEG_4 250 C SEG_2 200 C SEG_5 SEG_1 SEG_6 SEG_7 80 C ramp soak soak ramp soak end time time time time time time 60 minutes 30 minutes 30 minutes 40 minutes 20 minut...

Page 54: ...50VAC N C N O 14 3 SSR Control Top view Bottom view e l u d o m t l o V e l u d o m t l o V Pb P VT Software Setting Parameter set as CYT1 1 14 4 Linear Control When modifying mA current module output...

Page 55: ...d CHO1 CLO1 0 Default Value CHO1 3600 Set controller SV LSPL low setpoint output 0 Adjust CLO1 until meter 4mA Set controller SV USPL high setpoint output 100 Adjust CHO1 until meter 20mA Set controll...

Page 56: ...ue SV LSPL Enter to Level 3 Minimum output show INP1 o t g n i h c t i w s y e k s s e r p V P s d n o c e s 3 y e k s s e r p V P PV SV SV display CLO1 SV adjust CLO1 until meter 4mA PV if CLO1 setti...

Page 57: ...1 5FFF INP1 K1 USPL 600 0 LSPL 50 0 Input K type signal 50 0 C Adjusts ANL1 until PV 50 0 Input K type signal 600 0 C Adjusts ANH1 until PV 600 0 Input 50 0 C Check the PV 50 0 Input 600 0 C Check the...

Page 58: ...LSPL 199 9 Input PT100 signal 199 9 C Adjusts ANL1 until PV 199 9 Input PT100 signal 850 0 C Adjusts ANH1 until PV 850 0 Input 199 9 C Check the PV 199 9 Input 850 0 C Check the PV 850 0 NO OK YES Rep...

Page 59: ...DP 0000 INP1 AN4 USPL 5000 LSPL 0 Input analog signal 4mA Adjusts ANL1 until PV 0 Input analog signal 20mA Adjusts ANH1 until PV 5000 Input 4mA Check the PV 0 Input 20mA Check the PV 5000 NO OK YES R...

Page 60: ...ion 2 input 4mA and djust ANL1 calibration values PV SV monitor Enter to Level 3 show INP1 s s e r p V P key 3 seconds PV press key switching to PV SV SV display ANL1 SV Adjust ANL1 until PV show 0 h...

Page 61: ...Setup S R Fast Fuse K2 Controller G2 SCR Module G1 G1 K1 K1 G2 U V K2 Load Time Chart F F O N O CYCLE TIME 200ms 16 2 1 Zero Cross Control TRIAC module OUT1 1 SCR zero cross control Parameter setting...

Page 62: ...three phase three wire system Time Chart OFF ON CYCLE TIME 200ms 16 4 3 Zero Cross Control TRIAC module OUT1 3 SCR zero cross control Parameter setting OUTY 0 CYT1 1 Wiring Setup R S T Fast Fuse T2 RG...

Page 63: ...G1 K1 G2 K2 Controller source phase must be same as load source phase 16 6 1 Phase Angle Control TRIAC module OUT1 1 SCR phase angle control Parameter setting OUTY 4 CYT1 0 CLO1 80 CHO1 4300 Wiring S...

Page 64: ...orrect or not NNN1 PV is below LSPL Check whether the input value or input type is correct or not CJOR Ambient temperature over Decrease ambient temperature range 50 C AUTF Auto tunning failure Manual...

Page 65: ...SV_82 0x36 54 R W TM_82 0x37 55 R W OUT82 0x38 56 R W P1 0x39 57 R W I1 0x3A 58 R W D1 0x3B 59 R W AT VL 0x3D 61 R W CYT1 0x3E 62 R W HYS1 0x3F 63 R W Parameter Register Address R W Hex Dec P2 0x40 6...

Page 66: ...ED Display Characters 0 1 2 3 4 5 6 7 8 9 LED Display Characters A B C D E F G H I J LED Display Characters K L M N O P Q R S T LED Display Characters U V W Y Z C F 65 D T L O C L O R T N O C T N E M...

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