Tacmina CSII Series Operation Manual Download Page 31 | Manualshive

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Summary of Contents for CSII Series

Page 1: ...000 Thank you for purchasing this TAClWlNA product Please read this manual carefully in order to ensure that you use this pump safely and correctly Be sure to keep this manual in a place where it will be easily available for If the CSll series pump you bought conforms to special specifications not described in this OPERATlOlV Manual handle the pump according to ...

Page 2: ...n the pump Also note that the viscosity that can be transferred or discharge volume change according to the piping conditions and the nature of the chemical Transportation Installation and Piping I Install this pump in a location where it will not come into contact with children or other people besides the operator cX If you drop or damage this pump contact your supplying agent Continued use in th...

Page 3: ... 4 x 9 mm dia 13 m 6 x 11 mm dia Air release hose 1 m 4 x 6 mm dia ___l______ I j o o t valve I Pump fining bolt 14 M5 x 30 wl springwasher flat washer flange nut l I VTCF ihorler specification I Mortel T O T 1 60 100 1 IDce 1lNylontube f 2 m 4 x 6 mm dia i ERraiciedliose 1 1 m 4 x 9 mm dia Oueratai mariual 1 1 coov I 2 m 6 x 8 mm dia I m 6x 11 mm dia Aii release Rose Pump fixing bolt i T C T S T ...

Page 4: ... 11 12 Lubrication 13to 15 Zero Adjustment of Flow Adjusting Section 16 Mounting Removing the Motor 16 17 Troubleshooting 18 Installation 19 20 Piping I to 24 Electric Wiring 25 Model code 26 List of CSll Thermal Relay Sizes 26 Performance specification tables 27 28 Power supply specifications 29 Performance curves 30 31 External dimensions 32 Consumables and Spare Parts 33 List of Tools for Disas...

Page 5: ...ion The CSll Series is simply designed and is easy to maintain It can be disassembledand inspected by the user which reduces maintenancecosts Names of Parts All models of the CSll Series share the same body with the Pump head a r i a t i n s exception of the pump head that differs according to model type and pump size CSli 10 30 60 100 3OO FTCT 5TCT CSII 10 30 6Q 100 300 VTCUVTCF CSI1 10 30 60 100...

Page 6: ...ion of a non specified motor may the specified power supply cause motor seizure Mistakes in the electrical wiring may cause 1Electrical wiring Check electrical wiring for mistakes short circuits or current leakage I Pump head Joint 1 Check Location 1 Details of Check Check for chemical leakage from the hole at the bottom of the spacer ring on the rear of the pump head Remarks Check for chemical le...

Page 7: ...liquid 5 Tighten the air release valve if liquid comes out of the air release valve 7 Turn the pump OFF and fully release the pressure on the discharge piping Turn the air release cock CCW 3 Insert the hose pump provided 1 Squeeze the hose pump a few times Air remaining in the suction side hose and pump head is discharged and the pump head is filled with liquid 6 Tighten the air release cock if li...

Page 8: ...ng facilities To obtain more accurate discharge volumes measure the discharge volume at the end of actual plping Do not turn the adjusting dial beyond 0 on the dial scale or the maximum effective value indicated on the scale Note 0 to 6 are indicated as the adjustment range on the dial scale The maximum effective value how ever differs according to pump model Unit mm Unit mm Model Max effective sc...

Page 9: ...ed discharge volume Fluid leakage from pump head periphery 4000 hours of operation or once every year Abnormal discharge reduceddischarge volume 4000 hours of operation or once every year Abnormal noise from drive unit Abnormal heat generated on drive unit Actual discharge volume deviates considerably from set discharge volume Adjusting dial is turned to 0 or less or 6 or more Replacingthe Valve S...

Page 10: ...attach ng the diaphragm remove any transferring l quid or rust attached to the t p of the pump shaft and surrounding area with a clean cloth and apply a coating of grease Set the adjusting dial to 0 Remove the diaphragm Holding the outer periphery of the diaphragm turn the diaphragm CCW to remove Attach the new diaphragm Firmly turn CW the diaphragm until it cannot be turned any more If the diaphr...

Page 11: ... An upper casing parts set lower casting parts set and pump head set each with replacement parts and consum ables are available Hose joint 7 7 I nut I Ball stopper 1 pay attention Check ball to order and Valve seat Ball stopper toplbsttsm Check ball orientation Valve seat 0 ring Air release valve to order and cap nut Discharge side hose joint 0 ring Valve stopper Check ball Discharge side lower jo...

Page 12: ... the upper and lower joints Check the 0 rings and check balls for scratches or the valve seats for scratches or adhesion of dirt Ball stopper Check ball Valve seat Ball stopper Check ball Valve seat Sleeve Fitting ring P u m head ring Hose nut Discharge side hose joint Pump head Hose nut Air release valve tCompressed coil spring Check ball Suction side hose joint Hose nut Hose nut Washer Head bolt...

Page 13: ...al block attached Steps 5 to 13 are sufficient for regular lubrication work However we recommendthe procedure on page 16 ex CP A Terminal box cover tive coveringsto prevent burns as components after performingstep after 8000 hours of pump inside the pump are hot operation or every two years to sustain performanceor L ensure a long service life d Loosen the two screws three turns CCW to remove and ...

Page 14: ...is not being gripped in Make sure that the 0 ring is fitted into the ter minal box cover I Fix the upper casing in place by the two screws and insert the partition plate Pull power lead out and check Make sure that groove on pump shaft is facing down Pay attention as these points are used for positioning I I I I I I I I I Positioning I points A 5 I Groove downward I A 1 Rotate motor fan so that be...

Page 15: ...e the white lettered sections in the figure Eccentriccam set Screw B M4 x 10 Continued operation without replacement of a chipped or worn intermediate year or inner bush may cause the pump to break down Be sure to replace a cl pped or worn rnter er bearing plate mediate gear or inner bush I i i A L Screw A M5 x 14 I Screw A M5 x 14 Motor When fixing bearing in place firmly fix so contacts the flat...

Page 16: ... 0 Loosen the set screw on the adjusting dial slide and turn the dial so that the main dial scale is aligned with 0 mm and the secondary dial scale is aligned with On and then fully tighten the adjusting dial with the set screw Set screw Primary dial scale 1 Mounting Removing the Motor 1 The following description uses illustrations show ing a terminal block attached aSet the adjusting dial to 0 aR...

Page 17: ...14 Remove this screw M5 x 14 Remove the motor Motor f Do not forget grounding lead Fix grounding lead matchedto motor type Fix the upper casing in place by the two screws and insert the partition plate Pullpower lead out and check into motor fan Wire the power leads to the terminal block I Attach the terminal box cover and fix in place by the four screws Take care to prevent the power leads from e...

Page 18: ...essure valve 2 Release air from the piping pump is running normally but 1 Overfeeding is occurring 1 Liauid leakaae Cause 1 The diaphragm is damaged 2 Foreignmatteris bitingintovalve seatand check ball 3 Air is beingsucked in from suctionside piping 4 Dial is at tightened position 5 Defective valve seat and seals discharge volume is large Chemical discharge does not stop 1 Descriation Remedy 1 Rep...

Page 19: ...mer and where chemicals will not freeze in winter Leave enough space to allow easy access for mainte nance and inspection work Install the pump on a flat horizontal surface and fix it securely to prevent it from vibrating during the opera tion If the pump is installed on an inclined surface the pump may not be able to discharge properly or at all Use the four pump set bolts provided for fixing the...

Page 20: ... the desired orientation 90 only in left and right Lift up the upper casing by about 5 mm from the lower casing and turn the upper casing Fix the upper casing in place by the two screws and insert the partition plate Pull power lead out and check Partition plate Attach the terminal box cover and fix in place by the four screws Take care to prevent the power leads from entering the motor fan Make s...

Page 21: ...L type piping request Use push in piping installing below the tank posi tion This makes it harder for gas lock and other trouble to occur Make the piping hose as short as possible This reduces the amount of gas that is generated and accumulates in the piping and makes it harder for gas lock to occur Do not lay piping above pathways Also prevent chemicals from splashing personnel if hoses are damag...

Page 22: ... be ensured Procedure for installing on a tank The following describes an example when a TACMINA tank is used We do not recommend installing the pump above the tank when using chemicals that are likely to generate bubbles The suction height on this pump is 1 5 m Suction perfor mance may drop if the pump head svalve seat dries up Fasten the pump at the specified position on the top surface of the t...

Page 23: ...vide an Rc112 female screw section at the injection point The anti si honal check valve is already threaded for an R1 2male screw injection point Rc1 2 Screw the seal tape onto the male screw section on the anti siphonal check valve If the screw is difficult to screw in hold the nozzle grip with pliers or other tool and gently tighten When hose is attached with anti siphonal check valve attached t...

Page 24: ...he inner side of the groove on the pump body aTighten the nut as far as possible by hand in this state I Next tighten by a further few turns using a monkey wrench or spanner Tube Nut How to attach a straight check valve for a boiler The straight check valve for a boiler is connected by a nylon tube only Provide an Rc112 female screw section at the injection point The anti siphonal check valve is a...

Page 25: ...e on the following page The direction of motor rotation on this pump cannot be selected so U V and W U and V in the case of a single phase power supply may be connected to any terminal However do not mistake the position of the ground lead green yellow spiral lead The lead wire for the motor is 300mm long to facilitate maintenance Do not cut this lead wire The following describes an example for a ...

Page 26: ...ral specification PVC Acrylic 1 STCT SUS304 PTFE Ceramic PTFE 1 1 S 1 Standard PTFE 1 Ceramic PTFE 1 Ceramic 1 6TCT SUS316 I PTFE Ceramic PTFE 1 Fluoro rubber1 I 1 I X I SoeciaI I VT6E X Joint specification Note 1 101301601100only on CL type Note 2 101301601100 only for BW specification I X 1 Special 1 PVC Special HW HV List of CSII Thermal Relay Sizes Note 3 VT6E onlv for HV srsecification Model ...

Page 27: ...0YR7 5113 siandardcolor Acrylic urethane resin paint Munsell approximate N5 Munselliapprox mateiN5 1 Conne tion a ertuse 1 Bwided hose j 4 x 9 mm dia I 6 x 11 mm dia 1Strokes prr minute spin 50liz I Qpewling lemperatt reracge 0 to 40 C 1 C 0 to 40 C no freezing allowed 1 56 1 100 mPa S or less 1 104 Pump color ppei casing 1 2 Acrylicurethane resinpaint Munsell approximate 10YR7 5114 standardcolor ...

Page 28: ...P a 5 or less 1 50 mPa S or less 1 1000 1200 56 67 Operating temperature range Paint color 104 125 Ambient temperature 102 122 0 to 40 C 1 Liquid temperature Upper casing Acryl c urethaneresin paint Munsell approximate 10YR 7 5114 standardcolor VTGE type high viscosity specification 6 2 0 to 40 C no freezing allowed I Lower casina Munsell approximate N5 1 1 Model 1 30 1 60 100 300 1 600 1000 1 3 A...

Page 29: ...ted imdor cl ireiit vaiue I ci arl pcurrent value be mi C CI S F I I 3 phase motor I I startup current value 1 400V160Hz 0 7310 36 415V 50Hz 440V160Hz 0 1510 40 220V160Hz 1 0 2110 58 Rated motor currentvalueI 380V160Hz I i 400V150Hz I urnber of poles jP 1 4 startupcurrent value 230V160Hz 0 2210 61 0 1310 34 0 f 610 38 ...

Page 30: ...stroke length according to those performance curves 1 0 1MPa 1 OMPa 0 1MPa 1 OMPa I 0 IMPa 1 OMPa 0 1MPa 1 OMPa I Basic specifications VTCENTCFICL Cond t ons Clean water room temperature Dial scale Dial scale CSH 10 Dial scale Dial scale CSII 300 irn I 0 1MPa 1 OMPa 0 IMP3 1 0MPa I 0 1MPa 05MPa 0 1MPa 0 SMPa I rnm I 0 lMPa 1 OMPa 0 lMPa 1 0MPa 1 0 lMPa 0 3MPa 0 1MPa 0 3MPa 1 D al scale D al scale ...

Page 31: ...erature I Dialscale Dialscale Dialscale Dial scale I 1 I Dialscale Dialscale Dial scale Dial scale I I I I I The maximum discharge pressure of the FTCT 10to 300 and 6TCT is 0 5MPa The performance curves for the VTGE high viscosity specification FTCT GTCT andSTCT differ slightly ...

Page 32: ...External dimensions CS11 100 VTCENTCF CS11 1000 VTCENTCF CS11 100 CL CSII 100VTCE boiler specification ...

Page 33: ...grated 0 ring duckbill valve and cap K ecc mmen Jsd i epla e C rc e r r e 1 n i t I 4 4000 hours or 1 year 4000 hours or 1 year 2 1 IDiaphragm 1 4000 hours or 1 year CS11 10 30 60 100 300 FT6T 6TCT 4000 hours or 1 year I 4000 hours or 1 year 1 4000 hours or 1 year 1Diaphragm 1 4000 hours or 1 year A Par iqarno OW Per Urli 1 Recomirzr dedReplacem nt Cye A 1 Air release valve 0 ring 1 2 I 4000 hours...

Page 34: ... and their chemical proof performance and so on are not covered by warranty 6 Note that TACMINA does not accept any liability whatsoever regarding damages caused by malfunc tion of this product and damages caused by other use of this product Repair Service If any abnormality is detected during operation imme diately stop operating the pump and inspect to deter mine whether it is a malfunction or n...

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