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16

SECTION 9—REPLACING OF THE MOTOR, CAPACITOR, SAFETY  

INTERLOCK, ON/OFF SWITCH AND FUSE HOLDER 

To replace the Motor, Capacitor, Safety Interlock, On/Off Switch and Fuse Holder, the Motor Box must be 

opened.  Follow the instructions below on how to Open the Motor Box.  There is a sub-section for the replacement 

of each of the parts previously mentioned.  When done, follow the instructions below on how to Close the Motor 

Box.

To Open the Motor Box:

1)  Remove the Twisting Head Assembly as per the instructions in Section 6. 

2)  Turn the machine over so the bottom of the machine is facing upwards. 

3)  Locate the Brake Arm Spring. 

4)  Release the tension on the Brake Arm Spring by removing the leg from the Spring Hanger on  the  

Perforated Plate.  See Figure 17. 

5)  Unscrew the 4 legs which will release the Perforated Plate.  See Figure 18. 

6)  Raise the Perforated Plate.  Be careful as the Capacitor is mounted onto the Perforated Plate.  The Motor 

Box is open with access to all above mentioned parts.  See Figure 19. 

To Change the Motor:

1)  Follow the directions above to open the Motor Box. 

2)  Locate the 4 screws holding the Motor into the Motor Box.  These are located on the top of the Motor Box, 

so the Motor Box must be flipped.  See Figure 20. 

3)  Remove the 4 screws marked Motor Screws and carefully lower the Motor. 

4)  With the new Motor near, remove the wires to the Motor one by one, installing them into the new Motor. 

5)  Remove the Main Shaft Gear by loosening and removing the Set Screw, and install the Main Shaft Gear 

onto the new Motor.  Make sure that the Set Screw lines up with the hole in the Motor Shaft. 

6)  Raise the Motor back into the Motor Box and Re-install the 4 Motor Screws. 

7)  Follow the directions below to close the Motor Box. 

To Change the Capacitor:

1)  Follow the directions above to open the Motor Box. 

2)  Locate the Capacitor on the underside of the Perforated Plate.  See Figure 19. 

3)  Remove the screw holding the Capacitor in place. 

4)  Remove the insulation from the Capacitor, and with the new Capacitor near, switch the wires one by one to 

the new Capacitor. 

5)  Re-install the Capacitor to the underside of the Perforated Plate. 

6)  Follow the directions below to close the Motor Box.. 

To Change the Safety Interlock:

1)  Follow the directions above to open the Motor Box. 

2)  Locate the 2 screws holding the Safety Interlock into the Motor Box. These are located on the top of the 

Motor Box so the Motor Box must be flipped.  See Figure 20. 

3)  Remove the 2 screws marked Safety Interlock Screws and carefully lower the Safety Interlock. 

4)  With the new Safety Interlock near, remove the wires from the old Safety Interlock one by one, and install 

them onto the new Safety Interlock. 

5)  Raise the new Safety Interlock into the Motor Box and re-install the 2 Safety Interlock screws. 

6)  Follow the directions below to close the Motor Box. 

Section 9 Continued on the Next Page 

Summary of Contents for TWISTERS 3567

Page 1: ...1 TACH IT MODEL 3567 SEMI AUTOMATIC TWIST TIE MACHINE REPAIR MANUAL 01 05...

Page 2: ...MACHINE SECTION 7 REMOVING AND REPLACING OF BOTTOM PLATE SECTION 8 LUBRICATING THE NEEDLE ARM AND NEEDLE CAM SECTION 9 REPLACING OF THE MOTOR CAPACITOR SAFETY INTERLOCK ON OFF SWITCH AND FUSE HOLDER S...

Page 3: ...raight up To replace the Top Cover 1 Locate the Safety Interlock Opening located at the back of the plate See Figure 2 2 Locate the Safety Interlock Bar mounted to the underside of the Top Cover See F...

Page 4: ...in the upper plate and also sits slightly higher than the plate Please note this position prior to removal so that it can be verified that the Fixed Blade is in the proper position prior to re assemb...

Page 5: ...egs of openings of the Twister Assembly are in a vertical position 2 Holding the Feeding Roller and the Segment Gear align them so that the flat of the Feeding Roller is against the Flat of the Segmen...

Page 6: ...Collar located directly beneath Remove Screw Upper Holding Plate Spacer Collar located directly beneath Upper Holding Plate Figure 8 Arm Spring Main Shaft Micro Switch This shows the Flats of the Seg...

Page 7: ...assembly intact to the side 8 Remove the Arm Spring See Figure 9 9 Locate the Tie Feeding Roller Arm See Figure 9 10 Locate the Screw and remove the Tie Feeding Roller Arm 11 Below the Tie Feeding Rol...

Page 8: ...TINUED Figure 9 Arm Spring Micro Switch Switch Lock Lever Spring Assembly Ground Wire and Screw Tie Feeding Roller Arm Tie Feeding Roller and Bushing Figure 10 Remove screw Remove screw Remove screw R...

Page 9: ...rmally Open terminal this is the terminal next to the empty terminal and the wire marked R3 goes to the Common terminal this is the terminal offset from the other ones 7 Re install the ground wire 8 R...

Page 10: ...ew or used Twister Gear Make sure that the flat area located on the shaft of the Twister Assembly lines up with the set screw in the Twister Gear 7 Slide the 2nd Bushing onto the shaft of the Twister...

Page 11: ...crews that hold the Twisting Head Assembly to the Base of the machine See Figure 13 8 Loosen the 3 screws Suggestion Do not remove these 3 screws just loosen them completely This way they will be in t...

Page 12: ...rew Remove screw Remove screw TIE FEEDING ROLLER ARM AND TIE FEEDING ROLLER WITH BUSHING HAVE BEEN RE MOVED IN ABOVE FIGURE SECTION 6 REMOVING AND REPLACING THE TWISTING HEAD ASSEMBLY FROM THE BASE OF...

Page 13: ...le Cam is stuck to the Bottom Plate remove it and put it back onto the Main Shaft in the same direction as it came off It is very important that it is in the same direction Make sure that the Needle C...

Page 14: ...CTION 7 REMOVING AND REPLACING OF BOTTOM PLATE CONTINUED Figure 14 Remove screw Remove screw Remove screw Remove screw Main Shaft Gear Figure 15 Needle Arm Main Shaft Needle Cam Movable Blade Remove s...

Page 15: ...cause parts to not run smoothly against each other Only lubricate using the manufacturer s specified lubricants and in the shown locations 1 Remove the Bottom Plate of the Twisting Head Assembly as p...

Page 16: ...ve the wires to the Motor one by one installing them into the new Motor 5 Remove the Main Shaft Gear by loosening and removing the Set Screw and install the Main Shaft Gear onto the new Motor Make sur...

Page 17: ...the tab at the end of the Fuse Holder 3 Unscrew the old Fuse Holder and replace it with the new Fuse Holder 4 Replace the wires making sure the wire R1 goes to the middle tab and wire R0 goes to the e...

Page 18: ...AFETY INTERLOCK ON OFF SWITCH AND FUSE HOLDER CONTINUED Remove screw Remove screw Remove screw Remove screw Figure 19 On Off Switch Motor Perforated Plate Capacitor Fuse Holder Safety Interlock Not vi...

Page 19: ...SECTION 9 REPLACING OF THE MOTOR CAPACITOR SAFETY INTERLOCK ON OFF SWITCH AND FUSE HOLDER CONTINUED Figure 20 Motor Screw Motor Screw Motor Screw Motor Screw Safety Interlock Screw Safety Interlock Sc...

Page 20: ...hine back to the Micro switch It is the assembly that moves when a bag is inserted into the tying aperture and triggers the Micro Switch to be gin the next cycle See Figure 21 If this becomes dirty or...

Page 21: ...e this protrusion with medium weight machine grease Switching Arm Switch Lever Spring Figure 21 C Clip C Clip located under Switch Lever Spring Rollers and washers Located below the C Clips Tying Aper...

Page 22: ...n Do not pull if it breaks the piece left in the machine will need to be removed Pull gently until all the ribbon is out and then re feed The Machine does not cycle properly or stops mid cycle Check i...

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