Taarup 4024 Operator'S Manual Download Page 1

Page: 1 / 80

No.68.031.505 / Index 114-02

From serial No.: 387.064

Taarup 4024-4028-4028C

4032-4032C-4036-4036C

Operator's manual

Summary of Contents for 4024

Page 1: ...1 No 68 031 505 Index 114 02 From serial No 387 064 Taarup 4024 4028 4028C 4032 4032C 4036 4036C Operator s manual...

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Page 5: ...g crane lift 21 New machine be careful 23 Technical description function 25 Swivel hitch Mounting coupling 27 Drawbar with wide angle shaft Mounting coupling 31 Operation adjustment 35 Optional equipm...

Page 6: ...nsport 650 1180 1220 1200 2450 Does not apply to 4028 C 4032 C 4036 C Models 4024 4028 4028 C 4032 4032 C 4036 4036 C 4024 4028 C4032 C 4036 C c 2400 2800 3200 3600 d 2740 3120 3500 3880 e 2580 3050 3...

Page 7: ...15 Cutting width mm approx 2400 2800 3200 3600 Transport width mm approx 2400 2850 3150 3550 Model 4028 C model 4032 C model 4036 C cannot be fitted with a wide angle hitch The weight applies to the...

Page 8: ...ry must be registered in the following scheme Please quote this number on all service matters The machine is marked CE shown at B This marking with appurtenant EU statement of agreement means that the...

Page 9: ...follow up service and spare parts are always at hand All Taarup machines are constructed and tested in association with farmers and contractors to ensure optimal function and reliability Please read t...

Page 10: ...10...

Page 11: ...tection devices Do not wear loose clothing which might catch in any of the moving parts In dusty conditions a suitable mask to EN 149 must be used Take care of excessive sound level Certain tractor im...

Page 12: ...12...

Page 13: ...or death When the machine is in operation Pay attention to the fact that models 4024 4028 in hilly ground conditions can be unstable in raised position This can be abated by fitting a balancing weight...

Page 14: ...14...

Page 15: ...gine must ALWAYS be stopped and the ignition key removed before carrying out repairs cleaning lubricating or maintaining the machine 6 WARNING Your body could be drawn into the P T O shaft Do not remo...

Page 16: ...16...

Page 17: ...tractor engine must be stopped the ignition key removed and the hand brake applied Transport Fit safety devices S on the lifting cylinders in the right and left hand sides 4 WARNING Fingers or hand c...

Page 18: ...18...

Page 19: ...be crushed Do not work under the machine unless the cylinders are equipped with safety devices see page 49 The tractor engine must be stopped the ignition key removed and the hand brake applied 5 WARN...

Page 20: ...es with wide angle hitch Model 4024 Models 4028 C Models 4032 C Model 4036 C 1190 kg 1290 kg 1457 kg 1570 kg Model Models Models Model 4024 4028 C 4032 C 4036 C 1380 kg 1480 kg 1650 kg 1760 kg 1320 kg...

Page 21: ...machine must be turned to transport position The drawbar has no lifting brackets use approved lifting slings securely fastened to the drawbar as shown Crane hooks must be fastened to lifting brackets...

Page 22: ...22...

Page 23: ...e repeated see page 29 and 33 4 The machine is equipped with a friction clutch The clutch moment can be Nm 900 1200 or 1450 depending on drawbar or gear type The clutch moment is stamped into the clut...

Page 24: ...24...

Page 25: ...page 54 photo 8 Function The cutterbar cuts and throws the crop into the conditioning rotor Which in turn throws the crop backwards into the swath deflector plates These plates form the crop into a sw...

Page 26: ...26 Taarup 4028 C 4032 C 4036 C...

Page 27: ...posi tion on both gearboxes If possible a gearbox for P T O 1000 r p m should be used This is especially important if the tractor has over 70 kW at the power transmission a high number of revolutions...

Page 28: ...28 25 mm...

Page 29: ...s it is not necessary to shorten the shaft at all When shortening the shaft the same length of all 4 parts a b c d must be cut off Be very careful when shortening the inner profile tube of the shaft i...

Page 30: ...30 45 437 000 99 307 822 39 730 000 99 302 428 Compl No 45 356 300...

Page 31: ...cted from the tractor it could cause severe injury or death The tractor drawbar must be fitted with a fork and the clevis must be fitted with a retaining pin Observe local regulations concerning trail...

Page 32: ...32 k j h min 120 mm...

Page 33: ...be of the shaft is coated with RILSAN and must not be damaged Do not use an angle grinder to cut the shaft The shaft ends should be cleaned off with a file and finished with an emery clotch This is es...

Page 34: ...34 30 40 kg 150 mm...

Page 35: ...ster wedge F Choose for example medium stubble height 30 mm this corresponds to an adjuster screw measurement of 150 mm as shown If a reduced stubble height is required an adjustable connecting rod ca...

Page 36: ...36 140 160 mm max 180 mm max 30 mm...

Page 37: ...off the nuts If the adjusting area is too small the lifting cylinder should be moved to hole B of the wheel frame If the spring suspension area is changed the balancing of the machine should be checke...

Page 38: ...38 III II I III II I...

Page 39: ...lt pulley wheels Extra V belt pulley V belts for harvest of whole crop are available The following scheme is suggested for choice of correct rotor speed Type of crop B C Normal grass crop and crops wi...

Page 40: ...40...

Page 41: ...els 4024 4028 4032 4036 The safety chain A must be fitted Fit safety devices S on the lifting cylinders in the right and left hand sides Raise the guards on both sides of the machine into the transpor...

Page 42: ...42 290 mm 96 183a...

Page 43: ...C Note Use the top position E on the right hand and left hand wheel suspension for high cut skids for correct balancing of the machine Order No see spare parts list of the machine 5 Straw divider Str...

Page 44: ...44...

Page 45: ...uld be used depends on the laws in each country concerning lamps and reflectors on the machine when it is transported on public roads during lighting up time The legislation in some countries requires...

Page 46: ...46...

Page 47: ...aved and the capacity of the following chopper or baler is increased The flexibility of this system allows the operator to choose between single swath or bringing swaths together without spending time...

Page 48: ...48 Nm 80 5 Nm 95 5 a...

Page 49: ...n them inside 2 3 times per season If the cones are unbalanced vibrations could occur causing damage to the cutterbar Damage of this kind annuls the guarantee Check the universal joint see page 51 Dam...

Page 50: ...50 94 033...

Page 51: ...aintained Too low a P T O r p m will load the friction clutch unnecessarily and it will be overheated and worn rapidly If the clutch is overheated the friction discs may be damaged and will require re...

Page 52: ...52 a a a a a 100 mm...

Page 53: ...g Kontroller nogle f gange pr s son at gummiklodserne i h jre og venstre side ikke er slidte eller beskadiget Klodserne skal mindst v re 18 mm tykke 4 Tyres wheel nut Wheel size Tyre pressure 10 00 x...

Page 54: ...54 4028 C 4032 C 4036 C...

Page 55: ...ension X 7 Models 4028C 4032C 4036C PTO shaft transverse X X Lubrication Lubricants see page 77 Before starting up new machine Check the oil level of the gearbox and cutterbar see pages 59 and 61 Lubr...

Page 56: ...56...

Page 57: ...al joint X X 1 Tension roller X X 2 Spring guide Movable mechanical joints should be lubricated as required and the wheel hubs should be refilled with grease once per season During idle periods one we...

Page 58: ...58 240 mm...

Page 59: ...nd third disc on the machine s left hand side Wait for 3 minutes if the oil is cold Wait for 15 minutes and check the oil level using a steel tape measure as shown in F Amount of oil from minimum to m...

Page 60: ...60...

Page 61: ...high r p m Correct type of oil can be ordered see order number above 3 4 Oil swivel gearbox Check the oil level of the gearbox for every 80 hours of operation Photo 3 Photo 4 upper gearbox lower gearb...

Page 62: ...62 Gear til vidvinkeltr k Gear for wide angle shaft Gear til svingtr k Gear for swivel hitch 1 4 2 3 mm 1 8 2 9 mm 0 0 1 mm 3 5 7 mm 500 mm Models 4024 4028 4032 4036 0 2 0 3 mm 500 mm 0 0 1 mm...

Page 63: ...ows the vertical drive shaft used to power the cutterbar Plug B is the oil drain plug Note The gearbox for swivel hitch and wide angle hitch have different gear wheel sets C for the input shaft see pa...

Page 64: ...64 0 0 05 mm 500 mm 1 5 3 9 mm 1 4 3 8 mm 500 mm 0 0 05 mm P T O 1000 P T O 540...

Page 65: ...cking of gear back lash bearing back lash and the contact surfaces can only be measured on a clean and oilfree gear Use a dial gauge fastened to the gear when checking bearing back lash never hit the...

Page 66: ...66 1 4 3 8 mm 500 mm 0 0 05 mm 0 0 05 mm 500 mm 1 4 3 8 mm z 21 z 21...

Page 67: ...when checking bearing back lash never hit the shaft ends as the bearing may be damaged Use a lever 500 mm long fastened to the shaft when checking the gear back lash The values stated on the drawing...

Page 68: ...68 1 2 3 4 5...

Page 69: ...g See also G and H in the following paragraph 3 Collar bearings in the left and righthand side Fit the new bearings in the succession shown 2 1 2 2 and so on Take care of the following before fitting...

Page 70: ...70 a...

Page 71: ...lean clen them inside 2 3 times per season If the cones are unbalanced vibrations could occur causing damage to the cutterbar Damage of this kind annuls the guarantee Always use LOCTITE 242 on the bol...

Page 72: ...just the conditioning rotor s speed to 900 r p m Adjust deflector plates Adjust the lifting cylinders Move the front plate nearer to the rotor Adjust the conditioning rotor s speed to 900 r p m Fit st...

Page 73: ...lanc ed Front P T O shaft not adjusted cor rectly Is correct coupling fitted Too low r p m Worn friction discs Correction Check the oil level Change oil to correct type Fit throwing wings Replace thro...

Page 74: ...t page 49 Especially pay attention to the cones of the cutterbar and the vertical universal joint in the left hand side Check the cutting discs for wear The central cutting discs can be interchanged s...

Page 75: ...75 Diagram No 68 889 000 Tractor Kun Only Nur model 4032 4032 C 4036 4036 C Kun Only Nur model 4028 C 4032 C 4036 C...

Page 76: ...hine must not be left to nature it must be emptied of oil gear hydraulic system The drained off oils etc must be delivered to a destruction plant Take apart the machine for recycling purpose Deliver u...

Page 77: ...77...

Page 78: ...New machine 23 Number of machine 8 O Oil bevel gearbox for 4028 C 4032 C 61 Oil cutterbar 59 Oil main gearbox 61 Oil swivel gearbox 61 Oil bevel gearbox for 4028 C 4032 C 61 Operation 35 Optional equ...

Page 79: ...79 U Universal joint 51 W Warning decalls 15 Weight 7 Wide angle shaft mounting 31 Winter storage 74 Working speed 7 Y Y fingers 53...

Page 80: ...the relevant basic safety and health requirements of EU Directive 98 37 EEC For the relevant implementation of the safety and health requirements mentioned in the EU Directive the following standards...

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