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Rev Description 

Date 

ECO# 

SERVICE MANUAL 

2/14/2008 

   00239 

 

           

           

 

 

           

 

 

 

 

Document Number: 

 

040-00068 

 

Form  Instructions

 

 

           

 

 

Title 

SERVICE MANUAL, POWER SOCKET / LIGHT BOARD REPLACEMENT 

Operation 

Description 

Sub Assembly 

Man Occup. 

Machine Occup. 

Cycle Time 

Setup Time 

Batch Qty 

Standards 

           

           

           

           

           

Equipment Manufacturer 

Qty 

1- P/S Light Control 

T3 Motion 

2- Phillips screw driver (small) 

Any 

3- ¼ inch nut driver 

Any 

4- 1/8 inch Allen wrench 

Any 

5- Wire cutters 

Any 

6- Blade screwdriver (small) 

Any 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

           

           

           

         

 

         

 

         

 

 

Equipment 

List 

         

 

         

 

         

 

 

Reference 

Docs 

Document # 
         

 

                          

Description 

 

           
           

Document # 

 

           
           

 

Description 
           
           

Related 

Files 

           

           

RESP 

ENGR

 

 Mark Jones 

ALL TEXT AND GRAPHICS 

COMPUTER GENERATED, DO 

NOT REVISE MANUALLY 

T3MOTION, INC. PROPRIETARY INFORMATION

 

This document is the sole property of T3MOTION, Inc.  The release of data 

contained in this document and the reproduction of this document in whole 

or in part, without the written permission of T3MOTION, Inc. is prohibited. 

 

SHEET 1 of 12 

Form 040-00068 Rev.1 

Summary of Contents for 020-00012

Page 1: ...h nut driver Any 1 4 1 8 inch Allen wrench Any 1 5 Wire cutters Any 1 6 Blade screwdriver small Any 1 Equipment List Reference Docs Document Description Document Description Related Files RESP ENGR Ma...

Page 2: ...RMATION Use or disclosure of data contained on this sheet is subject to the restriction on the cover or title page of this document Document No 040 00068 Revision 1 Sheet 2 Item Part Description Qty 1...

Page 3: ...title page of this document Document No 040 00068 Revision 1 Sheet 3 ALWAYS TURN OFF POWER BREAKER IN GLOVE BOX AND REMOVE POWER MODULES BEFORE PERFORMING ANY ELECTRICAL WORK Power breaker in glove b...

Page 4: ...No 040 00068 Revision 1 Sheet 4 WORK INSTRUCTIONS 1 0 Recommended tools for replacing the power socket light board assembly See equipment table above for the details 1 1 New power socket light board...

Page 5: ...is subject to the restriction on the cover or title page of this document Document No 040 00068 Revision 1 Sheet 5 2 1 Squeeze tangs to release the clasps 3 0 Using the 1 8 inch Allen wrench remove th...

Page 6: ...0068 Revision 1 Sheet 6 4 0 Remove the two small Phillips head screws holding the red pink board in place 4 1 Gently lower the hinged panel Do not force if it does not open all the way easily carefull...

Page 7: ...40 00068 Revision 1 Sheet 7 4 3 This is a view of the fully exposed board from the left hand side of the vehicle 5 0 Unplug the four connectors positioned along the left side of the board Take your ti...

Page 8: ...is document Document No 040 00068 Revision 1 Sheet 8 5 2 Remove the two Phillips head screws holding this metal connector in as shown 5 3 Unplug the connector 6 0 Using the inch nut driver loosen the...

Page 9: ...r removing the nylock nuts washers and grommets from the four studs lift the board out You may have to use a screwdriver to help lift it off the studs 7 1 Install the new P S light board Carefully ali...

Page 10: ...No 040 00068 Revision 1 Sheet 10 7 3 Do not over tighten the nylock nuts They only need to be snug Do not over compress the grommets They are for shock absorption 8 0 Reattach the metal connector with...

Page 11: ...s sheet is subject to the restriction on the cover or title page of this document Document No 040 00068 Revision 1 Sheet 11 9 0 Close the hinged red pink panel 9 1 Install the two small Phillips head...

Page 12: ...cument Document No 040 00068 Revision 1 Sheet 12 10 1 Hold panel in place and hand thread fasteners to start 10 2 Once all four fasteners are hand threaded tighten them down with the Allen wrench Do n...

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