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SYSTRONIK EUROLYZER ST, Instruction Manual

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SYSTRONIK EUROLYZER ST Instruction Manual Download Page 16

Commissioning 

SYSTRONIK 

16 

EUROLYZER® ST / STe

 

6 

Commissioning 

6.1 

Connection diagram 

 

1  Plug for flue gas 

temperature (yellow) 

2  Draft hose 

3  Hose for measure-

ment gas 

4  (Combustion) air 

temperature sensor 
blue 

5  (Combustion) air 

temperature sensor 
with 2.5 m line and 
magnet retainer 

6  Measurement gas 

treatment (see extra 
sheet) 

7  Multi-hole probe 

8  Adjustable cone 

9  Flue gas probe with 

draft for measure-
ments according to 
1. BImSchV 

Fig.2: Connection diagram 

Summary of Contents for EUROLYZER ST

Page 1: ...7558 9206 0 Fax 49 0 7558 9206 20 E Mail info systronik de Internet www systronik com Read manual before use Observe all safety information Keep manual for future use 11 2011 0 Systronik Artikel Nr 22794 854 001 0475 Instruction Manual Flue Gas Analysis Computer EUROLYZER ST EUROLYZER STe ...

Page 2: ...d calculation parameters 10 3 4 Measuring methods 11 4 Technical specifications 11 4 1 Calculation formulae extract 14 4 2 Approvals tests and conformities 15 5 Transportation and storage 15 6 Commissioning 16 6 1 Connection diagram 16 7 Program start 17 8 Measuring programs and Settings menu 18 8 1 Flue gas measurement program 18 8 2 Temperature measurement program 31 8 3 Pressure measurement pro...

Page 3: ... ST STe 3 14 Spare parts and accessories 44 15 Warranty 45 16 Copyright 45 17 Customer satisfaction 45 18 Addresses 45 19 Appendix 46 19 1 Bluetooth Declaration of Conformity 46 19 2 DIN EN 50379 Certificate 47 ...

Page 4: ...d the danger are shown here There are three different levels of warning Warning term Meaning DANGER Imminent danger Failure to observe the information will result in death or serious injuries WARNING Possible imminent danger Failure to observe the information may result in death or serious injuries CAUTION Dangerous situation Failure to observe the information may result in minor or serious injuri...

Page 5: ...us areas sparks may cause deflagrations fires or explosions Use as a safety alarm unit or continuous measuring device 2 3 Safe handling This product represents state of the art technology and is made ac cording to the pertinent safety regulations Each device is subjected to a function and safety test prior to shipping Operate this product when it is in perfect condition Always ob serve the operati...

Page 6: ...mendations The manufacturer or the sales company shall not be liable for costs or damages incurred by the user or by third parties in the use or application of this device in particular in case of improper use of the device misuse or malfunction of the connection malfunction of the device or of connected devices The manufacturer or the sales company shall not be liable for damage resulting from an...

Page 7: ...he control panel can be set to meet the user s individual requirements User friendly colour coded menus support improved and intuitive operation The individual measuring programs configuration menus etc are assigned distinctive colours 3 1 Control panel buttons and scroll function Button Function Scroll panel touchpad Adjustment navigation functions to move up and down in the menu section Cancel p...

Page 8: ...Product description SYSTRONIK 8 EUROLYZER ST STe 3 2 Display Table 1 Start menus Flue gas measurement Pressure measurement Temperature measurement Settings Memory ...

Page 9: ...levant program information such as remaining battery power HOLD function operation of the pump etc The information displayed depends on the mode and function specific criteria Program selection The program selection section displays the available programs as symbols Colour coding provides additional support Programs can be selected or started Information line The information line provides details ...

Page 10: ...oxide concentration ppm Draft Draft Pa hPa mbar mmWs mmHg inWc inHg Psi P Differential Pressure option Pa hPa mbar mmWs mmHg inWc inHg Psi NO Nitrogen monoxide concentration option ppm Table 3 Calculated values Display Measured medium Unit CO2 Carbon dioxide vol CO0 Carbon monoxide absolute ppm Eta Combustion efficiency value Lambda Excess air value Lamda qA Flue gas loss Dewpnt Fuel specific dew ...

Page 11: ...ement Via an external water separator and filter the flue gas is supplied to the sensors by means of a gas pump Sensor calibration After switching on the instrument there is a calibration phase that takes 30 seconds after a cold start CO Sensor protection The standard CO sensor with dynamic H2 compensation is protected automatically since the gas pump switches off when the maximum measuring range ...

Page 12: ...mal printer EURO PRINTER Memory Micro SD memory card with folder file structure Power supply NiMH battery 4 8 V 2 Ah external power adapter and charger Temperature range Ambient 5 C to 40 C Storage 20 C to 50 C Table 6 Device specifications Parameter Value Flue gas temperature measurement Measuring range 0 C to 1000 C Max deviation 1 C 0 C to 300 C 1 0 of measured value above 300 C Resolution 1 C ...

Page 13: ...y volume Max deviation 0 2 by volume of measured value Resolution 0 1 by volume Sensor Electrochemical measuring cell Response time T90 50 seconds CO2 determination Range 0 to CO2 max fuel specific Max deviation 0 2 by volume of measured value Resolution 0 1 by volume Sensor Calculation on the basis of measured O2 value Response time T90 50 seconds CO measurement with H2 compensation Measuring ran...

Page 14: ... T90 60 seconds 4 1 Calculation formulae extract Calculation of the CO2 value CO2 CO2 max 1 21 O2 in CO2max Max CO2 value fuel specific in by volume O2 Measured oxygen concentration in 21 Oxygen concentration of the air in by volume Calculation of the flue gas loss qA TG TL 2 2 O 21 A B in TG Flue gas temperature in F or C TL Combustion air temperature in F or C A2 B Fuel specific factors Calculat...

Page 15: ...V tested and meets the applicable directives of 89 336 EWG and KÜO Kehr und Überwachungsordnung der Bun desländer It is approved for measurements according to the Ger man 1 Bundesimmissionsschutzverordnung 1 BImSchV 5 Transportation and storage CAUTION Damage to the device due to improper transportion Do not throw or drop the device CAUTION Damage to the device due to improper storage Protect the ...

Page 16: ...Draft hose 3 Hose for measure ment gas 4 Combustion air temperature sensor blue 5 Combustion air temperature sensor with 2 5 m line and magnet retainer 6 Measurement gas treatment see extra sheet 7 Multi hole probe 8 Adjustable cone 9 Flue gas probe with draft for measure ments according to 1 BImSchV Fig 2 Connection diagram ...

Page 17: ... EUROLYZER ST STe by placing a finger on the but ton with the ON OFF symbol Activation of the device may take up to 5 seconds after longer periods of inoperation since an activation trig ger is generated in so called sleep mode If the device does not switch on after a further attempt the battery may be empty Please use only the device specific charger the charger shipped with the device 1 Switch o...

Page 18: ...he desired program 3 Confirm selected measuring program Calibration phase is started 8 Measuring programs and Settings menu 8 1 Flue gas measurement program Start the FLUEGAS program menu colour green After a cold start the calibration phase takes 30 seconds After calibration the last fuel used is selected by default and dis played for confirmation ...

Page 19: ... Select other fuels Confirm selected fuel for measurement Switch off device Repeat calibration 10 sec Select and confirm required fuel Button Function Scroll through measured value display line by line Display start menu Cancel measuring program Return to start menu Switch off device ...

Page 20: ...porarily Switch gas pump off or back on When the gas pump is switched off the pump symbol is no longer shown in the status bar Changes in the corresponding measured gas values cannot be ruled out e g the O2 value may change as a result of lack of oxygen in the gas lines inside the device If the gas pump remains off for a longer period of time calibration in fresh air should be carried out before a...

Page 21: ...ese values are printed immediately upon activation of the print command As soon as the print command is chosen the record is printed paral lel to the measuring task multitasking function i e the meas urement mode remains active Print measurement record measured values stored with HOLD Measured values in HOLD mode can be checked prior to printing It is also possible to print values recorded in HOLD...

Page 22: ...Te Determine the maximum stream Minimum temperature changes in the flue gas are sufficient to quickly and safely determine the measuring point in the maximum stream using the graphic trend indication The menu item Max Stream is only available in the program FLUEGAS ...

Page 23: ...SYSTRONIK Measuring programs and Settings menu EUROLYZER ST STe 23 Perform CO Measurement Upon completion of the CO Measurement you can document the measured values EUROprinter etc ...

Page 24: ...surement After this the zero point can be readjusted in case of a deviation from 0 00 hPa Re connect the draft hose for measurement and complete the measurement The measured draft value can be included in the record by means of the HOLD command followed by confirmation with the Apply func tion Draft measurements can be repeated any number of times The applied draft measurement is then displayed in...

Page 25: ...suring programs and Settings menu EUROLYZER ST STe 25 Enter further measured data soot spot number oil derivatives and further configuration units sequence of measured values Change units for temperature values C F ...

Page 26: ...Measuring programs and Settings menu SYSTRONIK 26 EUROLYZER ST STe Change units for pressure or draft Pa hPA mbar mmWs Enter smoke number reading according to BACHARACH scale ...

Page 27: ...d exclusively for documentation in the printed measurement record stored measurement data Enter oil derivatives Classification of the oil derivatives is not displayed in the measure ment menu However they can be documented in so far as they can be printed and saved along with all other measured values ...

Page 28: ...ture The entered boiler temperature is handled in the same manner as the smoke number and oil derivatives i e it is used exclusively for documentation in the printed measurement record stored measure ment data Change sequence of measured values MV Example Display TG value as second value ...

Page 29: ... and Settings menu EUROLYZER ST STe 29 Configure limit value The required limit value can be configured within the respective nominal measuring range on a user specific basis Values exceed ing the limit value are displayed in red ...

Page 30: ...te the flue gas in condensing mode the use of the latent condensation heat is visualised in the status line The unit displays three drops which uniquely identify this operating state in the upper line as long as the flue gas temperature is below the fuel specific dew point Fig 4 EST 020 cond In condensing mode the efficiency Eta can be greater than 100 ...

Page 31: ...nu EUROLYZER ST STe 31 8 2 Temperature measurement program Start TEMPERATURE program menu colour blue Key Function Cancel or exit measuring program Back to start menu Display main menu Switch off device Hold measured values Activate HOLD function ...

Page 32: ...ONIK 32 EUROLYZER ST STe 8 3 Pressure measurement program Start PRESSURE program menu colour yellow Key Function Cancel or exit measuring program Back to start menu Display main menu Switch off device Hold measured values Activate HOLD function ...

Page 33: ...ROLYZER ST STe 33 8 4 Settings configuration menu Open SETTINGS configuration menu menu colour purple Button Function Exit Settings configuration menu Scroll to select other menu item Display submenu Switch off device Select required settings function ...

Page 34: ... in terms of storing and handling the measured data All standard Micro SD cards with a memory of up to 2 GB can be used The card can be read without any addi tional software by all SD card enabled data processing systems PCs laptops notebooks etc using a web browser More than 1 000 000 measured values can be saved with the recommended memory capacity of 1 GB Display MEMORY menu menu colour dark re...

Page 35: ...irectory here main folder 2 Existing directory repre sented by a right arrow 3 Existing file represented by a dot 4 Create a new folder 5 Create a new file Button Function Use the Clear Escape button to go to the higher level directory Open the subdirectory with the Enter button ...

Page 36: ...n The Enter button opens a menu containing functions for either creating a new file or displaying printing or over writing an existing one You can save measured data when you are in one of the measuring programs In the Memory menu menu colour dark red you cannot save measured data ...

Page 37: ... flash drive To use EUROLYZER ST STe as a USB storage device connect the de vice to a PC using a USB cable After the PC has detected the device EUROLYZER ST STe is dis played as a USB storage device by the PC Before unplugging the cable you should use the Safely Remove Hardware function of the PC to remove the device Update EUROLYZER ST Ste firmware ...

Page 38: ...g site The maximum length is 4 lines of 24 characters each If there is no txt file the de vice can create an empty text file via New file The target address is visible during file selection When the file is saved or overwritten the target address is included in the remaining device data according to the logic shown above and can then be displayed in the device or printed The HTML file uses standar...

Page 39: ...omatically Limitations Maximum 62 files directories New Dir New File possible per directory Maximum 4 directory levels are possible File names are restricted to the 8 3 format i e 8 characters for the file name and 3 characters for the extension Directory names are also limited to 8 characters Only files with the extension txt are displayed as only such files are required Special characters must n...

Page 40: ... 240 V 50 60 Hz In telligent charging by means of an integrated charger manage ment system 10 2 Charging the batteries CAUTION Damage to the batteries or the device caused by power supply units that are not device specific Use only the provided power supply unit for charging the batter ies 1 Connect the EUROLYZER ST STe to the device specific power supply unit and the power supply unit to the main...

Page 41: ...ery Five different battery states are detected During normal use it is recommended not to recharge the bat tery until it is run down completely The battery can be recharged at any time given that the charge management system recognises the need to recharge the battery Otherwise the charge management system will not release the bat tery for charging The service life of the NiMH battery is significa...

Page 42: ... Ensure sufficient sealing by means of O rings Hard to move plug parts plug type elements and flanges Re move any gas residues and grease with Vaseline Replacing the battery For technical reasons old batteries may only be replaced by the manufacturer or an authorised service partner Do not short circuit connection terminals To protect the environment batteries must not be disposed of together with...

Page 43: ...and other damage Check hose system for cracks and other damage Check O rings of gas treatment unit Check O ring of external probe pipe Service mes sage Device has not been inspected for a longer pe riod Take device in for servic ing Measured gas values are displayed slowly Filter in the gas treatment system is used up Check filter and replace if necessary Hose system bent Check hose system Gas pum...

Page 44: ...ave the opportunity to dispose of the used device in accordance with environmental regulations please contact us for possibilities to return it 14 Spare parts and accessories Bild 5 Gas treatment condensate cartridge Part Part no Condensate cartridge 69411 Spare parts for condensate cartridge 1 Outlet piece 695 000 98 2 O ring 18 x 3 5 O ring 23 x 2 Kit of assorted O rings sorted 69427 3 Teflon me...

Page 45: ...manual This manual may not be reprinted translated copied in part or in whole without prior written consent We reserve the right to technical modifications with reference to the specifications and illustrations in this manual 17 Customer satisfaction Customer satisfaction is our prime objective Please get in touch with us if you have any questions suggestions or problems concerning your product 18...

Page 46: ...Appendix SYSTRONIK 46 EUROLYZER ST STe 19 Appendix 19 1 Bluetooth Declaration of Conformity ...

Page 47: ...SYSTRONIK Appendix EUROLYZER ST STe 47 19 2 DIN EN 50379 Certificate ...

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