SystemAir HHFlex Mounting Instructions Download Page 3

1 - TRANSPORT AND LIFTING INSTRUCTIONS

1.1 - GENERAL

Transport and lifting of the HHFlex air handling units 
(AHU) must always be in accordance with the instruc-
tions below. If these instructions are not observed, 
irreparable damage may occur to the unit, and people in 
the immediate vicinity of the unit are also endangered. 
Systemair B.V. accepts no liability whatsoever for work 
carried out by third parties.

Transport and lifting must be carried out by qualified 
personnel. The AHU must only be lifted with lifting bars 
supplied by Systemair B.V. Lifting must be carried out 
in accordance with local regulations and with the help 
of certified lifting aids.

1.2 - Transport and storage

Lifting of the AHU is only permitted at the desig-nated 
lifting points. Lifting under the cross beams is prohibited. 
This applies to transport as well as storage, and is 
indicated on the cross beam with the following label.

Fig. 1 - Lifting not allowed

1.3 - Roof edge protection during transport 
(outside installation)

Fig. 2 - Roof edge protection

Roof edge transport protection
During transport by truck the units are attached to the 
loading surface with tie ropes, pulled across the unit 
towards the side edges of the truck. 

On external units, to protect the roof edge from 
distortion by the tie ropes, protection pieces are added. 

1.4 - Offloading and hoisting

Depending on the dimensions of the AHU and the 
situation on site, the AHUs are supplied in previously 
agreed transport sections. Before proceeding with the 
transport and installation of the casing sections, always 
consult the applicable dimensional drawings that give 
the dimensions and weights of the sections, as well as 
the installation sequence.

The weight is given on each transport section. Each 
transport section is equipped with a subframe with six 
lifting points. These points are marked by the label 
shown below.

Fig. 3 - Lifting point

To unload or hoist the AHU, the following methods are 
recommended:

Method 1
•    Attach the lifting cables to the lifting bars. Evenly 

positioned spacer bars should be used between the 
lifting cables to prevent damage to the top of the 
unit and ensure that no excess pressure is applied 
to the side panels.

 

Fig. 4 - Vertical transport using spacer bars

Method 2
• 

 Attach the lifting cables that are on the lifting 
beam to the lifting bars. To do so, use an approved 
lifting beam.

HHFlex Air Handling Units

 

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Summary of Contents for HHFlex

Page 1: ...HHFlex Air Handling Units Mounting instructions ...

Page 2: ...CTIONS 4 3 1 General 4 3 2 Lifting bar certification 4 3 3 Fastening of the lifting bars 4 4 ASSEMBLY 6 4 1 AHU assembly 6 4 2 Connecting casings of equal width and height 6 4 3 Connecting casings of differing height 8 5 STACKED CASING SECTIONS 9 5 1 Unit without intermediate base frame equal width 9 5 2 Unit with intermediate base frame equal width 10 5 3 Units with differing widths 12 6 FRESH AI...

Page 3: ...its are attached to the loading surface with tie ropes pulled across the unit towards the side edges of the truck On external units to protect the roof edge from distortion by the tie ropes protection pieces are added 1 4 Offloading and hoisting Depending on the dimensions of the AHU and the situation on site the AHUs are supplied in previously agreed transport sections Before proceeding with the ...

Page 4: ... control Steam generator plus accessories Minihelic and Allen key instructions Door key Check that all necessary parts are supplied with the AHU Measure the location and make sure it is tidy The floor of the installation area should be level and flat to avoid connection problems Any uneven surfaces should be evened out with infill plates Determine the correct assembly sequence of the AHU sections ...

Page 5: ...ig 10 Vertical transport using spacer bars For hoisting ensure that the weight is evenly distributed and that all previous steps are carried out correctly If there is not enough space it may not be possible to remove the lifting bars In the example below the lifting bars cannot be removed on the right hand side of the 6th AHU section as the wall is too close and the lifting bars are too long It wo...

Page 6: ...hat they can be pulled closer towards each other There are two methods for pulling the sections towards each other Method 1 Pull the sections against each other using the pull ropes attached to the lifting bars Pull evenly on both sides of the AHU Fig 13 Linking the casing sections with pull ropes Method 2 Insert a bar with threaded ends through both lifting bar holes Screw a nut onto the threaded...

Page 7: ...orners with a bolt The sections must be fully aligned Fig 18 Corner connection Remove the first two corners and mount the aluminium connection strip to the base Remove the next two corners and mount the connection strip against the side wall Repeat this for the other AHU corners Fig 19 Fixing the connection strip Method 2 This method applies for sections that end with corner posts Fig 20 Corner po...

Page 8: ...rovided Add a second cover strip over these screws Position the sections against each other so that the corner posts of both casings are touching and first connect the sections internally as described in chapter 4 2 Attach the projecting strip of the plastic roof foil over the connection profile of the lower casing section with a blow dryer Fig 24 Roof finish units of differing height 1 NOTE All r...

Page 9: ...nds need no further finish Fig 27 Mounting profile indoor location unit without intermediate base frame Outdoor installation Position the casing sections on top of one another so that the corner posts are in the same plane Mount the profiles supplied as described below For sections of equal length mount the profiles all round the unit Fig 28 Mounting profile outdoor location unit without intermedi...

Page 10: ...d Position the casings on top of one another so that the corner posts are in the same plane The base frame of the top section should be slightly back compared to the bottom casing section If stacking units in an indoor installation the connection profiles should be placed between the different unit sections Use the following assembly method Install a connection profile to the end of the casing sec...

Page 11: ...se profiles should be mounted over the entire unit length and width Fig 35 Stacking outside location Bear in mind that different connection profiles are used for the length and width directions of the cabinet Length direction Cut the connection profile supplied to the correct length and mount it as described below Fig 36 Fixing profile length direction unit with intermediate base frame Cross secti...

Page 12: ...p Fig 40 Unit with longer top section with intermediate base frame NOTE For an outdoor installation seal all jonts resulting from the mounted profiles This applies to both corner and butt joints 5 3 Units with different widths For units with different widths there are four different situations For an indoor installation the method described below applies to all situations Indoor installation The t...

Page 13: ...ver the entire unit length and width Position the top section as indicated in the dimensional drawing The position of the top section can be as described in one of the four situations below Fig 43 Unit of unequal width situation A Side 1 Cut the connection profile to the correct length and mount it on the correct side see Fig 36 Side 2 Cut the connection profile to the correct length and mount it ...

Page 14: ...ed over these profiles Fig 48 Roof finish projecting cross beam Fig 49 Unit of unequal width situation D Side 1 and 2 Cut the connection profiles to the correct length and mount them on the correct side see Fig 44 Side 3 Cut the connection profile to the correct length and mount it on the correct side see Fig 37 Side 4 Cut the connection profile to the correct length and mount it on the correct si...

Page 15: ...g sections to be connected is clean and dust free Attach the roof cover strip with a blow dryer over the entire length of the joint up to the roof edge Remove any excess roof foil up to the underside of the roof edge Fig 51 Roof finish method 1 Method 2 Fix sealing tape to the connection profiles Drill 160 mm holes with a 10 mm diameter through the connection profiles Be sure to remove the drill s...

Page 16: ...16 68 55 55 Fax 31 0 416 37 17 95 www systemair nl HHFlex MI HH UK 10 2015 Manufactured by Systemair B V Waalwijk Netherlands Manufacturer reserves the right to change any product specifications without notice The cover illustration is solely for lllustration purposes and not contractually binding ...

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