Syntron Material Handling Conductor 420 Service Instructions Manual Download Page 9

MAINTENANCE 

 

 

 

WARNING:  Disconnect and lock out the power supply at the safety disconnect switch before performing any maintenance 
work.  

  

The only maintenance required is that the control be kept reasonably clean.   

 

 

 

WARNING:  Do not use water or a damp cloth for cleaning.  Clean, dry compressed air is recommended. 

 

  

 
 

TROUBLESHOOTING  

 

 

PROBLEM  

CAUSE  

SOLUTION  

No output from control 

Brief utility power 
interruption

 

 

Turn control off for 5 seconds, then restart; if 
problem persists, call Syntron Material Handling.

 

 

Establish input power

 

 

Check fuse and switch 

 

Close contacts or install jumper

 

 

Change switch position

 

 

Turn pot clockwise

 

 

No 5 to 30 VDC signal to terminals #11 & 12 if 
jumper is across terminals 5 & 6

 

No AC line voltage

 

No AC voltage on TB1 

Contacts or jumper missing at 
TB2 between 6 and 7

 

MAX pot turned full counter-
clockwise

 

Feeder hums or does not 

move parts

 

Thyristor is shorted (RC)

 

 

Replace Thyristor 

Maximum output with no 

main pot control 

Brief utility power 
interruption

 

 

Turn control off for 5 seconds, then restart; if 
problem persists, call Syntron Material Handling. 

 

Replace Thyristor 

 

Signal to terminal 8 & 9 at 20 mA 

SCR is shorted (RC)

 

Output speed won’t 

change or changes erratic

 

MAX trim pot incorrectly 
adjusted

 

 

Adjust correctly 

 

Connect pot cable

 

 

Ensure shielded cable is run separate from main 
conduit. (Never run shielded cable with AC power 
lines.) 

 

Replace main pot 

Pot cable is unplugged

 

Lack of shielded cable for 
“main” control pot 

 

Damaged main pot

 

 

 
 
 

Summary of Contents for Conductor 420

Page 1: ...Listed File No E195547 Input 480 VAC 50 60 HZ Operating range 380 480 VAC 20 AMP MAX OUTPUT W 25 AMP FUSE Output 0 90 of Input Voltage Service Instructions Conductor 420...

Page 2: ...on Page Safety Instructions 4 Introduction 5 Inspection and Long Term Storage 5 Installation 5 Operation 6 Setup Procedure 6 Maintenance 9 Troubleshooting 9 Wiring Diagram 10 Recommended Spare Parts 1...

Page 3: ...mber _________________________ 3 Quantity of parts required 4 Syntron Material Handling part number from manual 5 Description of part 6 Shipping instructions Syntron Material Handling reserves the rig...

Page 4: ...red during shipment If damage is found contact the shipping carrier and Syntron Material Handling immediately Read instructions carefully Be familiar with the controls and proper use of the unit Do no...

Page 5: ...tainer in an area safe from water damage Plug all openings in the control box to prevent dirt rodents and insects from entering Syntron Material Handling advises placing a corrosive preventive inside...

Page 6: ...tage can cause a vibrator to vary its vibration The line voltage compensation feature adjusts the control s output to help compensate for fluctuations in the supply voltage Use the accompanying chart...

Page 7: ...he desired output ramp up time from 0 10 seconds at the start up of the feeder Fully Counter Clockwise 0 second ramp up time Fully Clockwise 6 second ramp up time Factory Default Fully Counter Clockwi...

Page 8: ...ct between terminals 6 and 7 of TB2 iii OFF De activate both dry contacts STATUS LEDs RUN Indicates the board is functional and all input conditions are met DIRECT Is ON when the inhibit jumper is con...

Page 9: ...VDC signal to terminals 11 12 if jumper is across terminals 5 6 No AC line voltage No AC voltage on TB1 Contacts or jumper missing at TB2 between 6 and 7 MAX pot turned full counter clockwise Feeder...

Page 10: ...10 WIRING DIAGRAM...

Page 11: ...DESCRIPTION PART NUMBER Potentiometer 100K w cable 7200 040 011 PC Board Assembly 7200 039 001 Thyristor Module 7200 040 006 Disconnect Switch 30A 7200 040 008 Fuse 2A thru 20A FAST ACTING 600V TYPE C...

Page 12: ...12 BOX LAYOUT...

Page 13: ...13 BOX DIMENSIONS...

Page 14: ...Hwy 145 South Saltillo Mississippi 38866 Phone 662 869 5711 Fax 662 869 7493 Toll Free 800 356 4898 info syntronmh com Changshu 2 Road No 1 Changshu Export Processing Zone Changshu Jiangsu China 21551...

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