Syntron Material Handling Conductor 420 Service Instructions Manual Download Page 6

OPERATION 

 

  

 

WARNING:  The control cover must be closed and secured while the control is in operation. 

 

  

If the control needs to be adapted to the feeder or vibrator, follow the setup procedure below.  

 

 

WARNING: Disconnect and lock out the power supply at the safety disconnect switch before performing any maintenance or 
operation adjustments. 

 

  

SETUP PROCEDURE   

  

(Refer to the wiring diagram while performing the setup procedure.)  

  
1.

 

Set the “main” control pot (connected to 3 prong plug terminal) to 0 percent.  
(NOTE: A 0-5VDC Analog input signal may be applied in place of the “main control pot at H1.  The 0-5VDC 
input is transformer isolated from the power line.) 

  

 

DIP SWITCH MODULE (S1) settings - Note: (VPM = vibrations per minute). Fluctuations in the line voltage 
can cause a vibrator to vary its vibration.  The line voltage compensation feature adjusts the control's output to 
help compensate for fluctuations in the supply voltage.  Use the accompanying chart to set the line voltage 
compensation to match the line voltage.  If it becomes necessary to disable this feature, set to “no LVC” from 
the S1 Line Voltage Chart. 

 

2.

 

 

 

S1 Line Voltage Chart

 

RC Operation only 

50 Hz:  3000 vpm 
60 Hz:  3600 vpm

 

Line Voltage

 

S1 Switch Positions

 

 

 

SW1

 

SW2

 

SW3

 

480 volts

 

0

 

0

 

0

 

440 volts

 

0

 

0

 

1

 

415 volts

 

0

 

1

 

0

 

400 volts

 

0

 

1

 

1

 

380 volts

 

1

 

0

 

0

 

277 volts

 

1

 

0

 

1

 

no LVC

 

1

 

1

 

1

 

 

3.

 

Make the power, load, and (if required) DC input connections to their respective locations, as shown in the 
wiring diagram.  

 

 

 

 

 

 

 

 

 

 

4.

 

Apply power to the control at the safety disconnect switch, and then turn the control power on.  

 

5.

 

For optimal performance of your Vibrator / Feeder, make the following trimmer pot adjustments (located on 
the printed circuit board).  

 

 

Summary of Contents for Conductor 420

Page 1: ...Listed File No E195547 Input 480 VAC 50 60 HZ Operating range 380 480 VAC 20 AMP MAX OUTPUT W 25 AMP FUSE Output 0 90 of Input Voltage Service Instructions Conductor 420...

Page 2: ...on Page Safety Instructions 4 Introduction 5 Inspection and Long Term Storage 5 Installation 5 Operation 6 Setup Procedure 6 Maintenance 9 Troubleshooting 9 Wiring Diagram 10 Recommended Spare Parts 1...

Page 3: ...mber _________________________ 3 Quantity of parts required 4 Syntron Material Handling part number from manual 5 Description of part 6 Shipping instructions Syntron Material Handling reserves the rig...

Page 4: ...red during shipment If damage is found contact the shipping carrier and Syntron Material Handling immediately Read instructions carefully Be familiar with the controls and proper use of the unit Do no...

Page 5: ...tainer in an area safe from water damage Plug all openings in the control box to prevent dirt rodents and insects from entering Syntron Material Handling advises placing a corrosive preventive inside...

Page 6: ...tage can cause a vibrator to vary its vibration The line voltage compensation feature adjusts the control s output to help compensate for fluctuations in the supply voltage Use the accompanying chart...

Page 7: ...he desired output ramp up time from 0 10 seconds at the start up of the feeder Fully Counter Clockwise 0 second ramp up time Fully Clockwise 6 second ramp up time Factory Default Fully Counter Clockwi...

Page 8: ...ct between terminals 6 and 7 of TB2 iii OFF De activate both dry contacts STATUS LEDs RUN Indicates the board is functional and all input conditions are met DIRECT Is ON when the inhibit jumper is con...

Page 9: ...VDC signal to terminals 11 12 if jumper is across terminals 5 6 No AC line voltage No AC voltage on TB1 Contacts or jumper missing at TB2 between 6 and 7 MAX pot turned full counter clockwise Feeder...

Page 10: ...10 WIRING DIAGRAM...

Page 11: ...DESCRIPTION PART NUMBER Potentiometer 100K w cable 7200 040 011 PC Board Assembly 7200 039 001 Thyristor Module 7200 040 006 Disconnect Switch 30A 7200 040 008 Fuse 2A thru 20A FAST ACTING 600V TYPE C...

Page 12: ...12 BOX LAYOUT...

Page 13: ...13 BOX DIMENSIONS...

Page 14: ...Hwy 145 South Saltillo Mississippi 38866 Phone 662 869 5711 Fax 662 869 7493 Toll Free 800 356 4898 info syntronmh com Changshu 2 Road No 1 Changshu Export Processing Zone Changshu Jiangsu China 21551...

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