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Swisher ZTR2454BS Manual Download Page 31

Item #

Part #

Description

Qty.

1

18703TK

Weldment - 54" Deck; Txt Blk

1

2

18863TK

Bracket - Stabilizer, 54" Deck; Txt Blk

2

3

18601

Rod - Drag Link Bar

1

4

NB596

Bolt - Serr Flange, 5/16-18 x 3/4; GR5, ZY

17

5

NB170

Nut - Serr Flange, 5/16-18; Case Hard, ZY

19

6

NB178

Washer - 5/8" ID x 1" OD x 10 GA; ZY

2

7

NB126

Pin - Cotter, ⅛ x 1"; Carbon Steel, Ext Prng

2

8

18383TK

Bracket - Middle Toller; Txt Blk

1

9

3511

Gauge - Wheel

3

10

18874

Washer - UHMW, 2" OD x 3/8" ID x .188"

8

11

NB132

Bolt - Hex, 1/2-13 x 4; GR5

1

12

15779TK

Bracket - Left Wheel; Txt Blk

1

13

NB707

Bolt - Carriage, 3/8-16 x 4; Full Thread, GR2

1

14

18638

Belt - Deck Idler, 1/2" x 54"

1

15

AS001

Roller - Anti-Scalp, 3/8 ID

2

16

NB577

Bolt - 1/2-13 x 3 1/2; GR5, ZY

2

17

NB121

Nut - Jam Lock, 1/2-13; 2-w ay, GR A

5

18

NB272

Washer - SAE Flat, 3/8; Carbon Steel, ZY

20

19

NB182

Nut - Nyloc, 3/8-16; ZY

14

20

15780TK

Bracket - Anti-Scalp; Txt Blk

1

21

18652TK

Bracket - Grass Chute; Txt BLk

1

22

18604

Rubber - Grass Chute

1

23

10501

Bolt - Carriage, 3/8-16 x 1 1/4; GR5, ZY

7

24

18702TK

Weldment - Grass Chute; Txt Blk

1

25

18654TK

Bracket - Grass Chute Mount; Txt Blk

1

26

26X249

Screw  - 5/16-18 x 3/4

2

27

18595

Rod - Deck, Grass Chute; ZP

1

28

166X34

Spring - Torsion

1

29

NB117

Nut - Push, 5/16; ZP

2

30

NB181

Nut - Nyloc, 5/16-18; ZY

1

31

NB275

Washer - SAE Flat, 5/16; ZY

1

32

18622

Bolt - Spade, 5/16-18; ZY

1

33

NB272

Nut - Nyloc 3/8-16 ZY

2

34

NB182

Washer - Fender 3/8 ZY Carbon Steel

2

35

19726TK

Cover - Lef t, Belt 54"; Txt Blk

1

36

19725TK

Cover - Right, Belt 54"; Txt Blk

1

37

18722

Chain - Deck Hanger, Six Links

4

38

18597

Bolt - Hook, 3/8-16

4

39

NB618

Bolt - 3/8-16 x 1 1/4; GR5, ZY

3

40

6040Z

Washer - Idler, ZP

9

41

18875

Spacer - UHMW, 7/8" Sq. x 3/8" ID x .200"

4

42

18873TK

Weldment - Backsidek Idler, 54; Txt Blk

1

43

18613

Pulley - 4 1/2" OD x 2 1/2"

1

44

NB164HT

Wahser - 1 x 1 1/2 x 10 GA; Hardened

1

45

18708TK

Weldment - Deck Idler, Inside; Txt Blk

1

46

NB207

Nut - Nyloc Jam, 3/8-16; ZY

7

47

18728

Spring - Deck Idler, Short; ZP

1

48

3622

Pulley - V, Idler; 3.54 OD x 3/8 ID

1

49

4422

Spring - Idler Tension, Bent Leg

1

50

NB779

Nut - Serr Flange, 3/8-16; ZY

1

51

NB210Z

Nut - HNC, 5/16-18; GR2, ZY

2

52

18787

Belt - Engine to Deck, 1/2 x 122, Gates 

1

53

10177

Washer - Fender 3/8X1 1/2, Crbn Stl GR 2

5

PARTS BREAKDOWN

31

31

Summary of Contents for ZTR2454BS

Page 1: ...64093 PHONE 660 747 8183 FAX 660 747 8650 TOLL FREE 1 800 222 8183 Manufacturing quality lawn care equipment since 1945 Celebrating over 70 years of innovation 18871 REV 14 337 ZTR2454BS ZTR2454BS CA...

Page 2: ...ed and operated in accordance with the instructions contained within this manual This warranty does not apply to any product of Swisher that has been subject to alteration misuse abuse improper assemb...

Page 3: ...Deck Height 18 Slope Operation 8 Parking Brakes 18 General use Safety Rules 9 Deck Belt Replacement 19 CUSTOMER Belt Replacement 20 RESPONSIBILITY 10 Seat Adjustment 21 Operator Presence 10 PTO Clutc...

Page 4: ...istics and who are well versed in safety instructions Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail U...

Page 5: ...STRUCTION DECAL ON FLOOR PAN OR GO TO PAGE 16 Carefully push the mower off the crate to a safe and level area Check engine oil All engines are filled with oil and tested at the factory Verify oil leve...

Page 6: ...ice Do Not Alter Wiring Decal OD74 Operator must be Seated Decal OD73 Flying Debris Decal OD43 No Step Decal OD11 18795 Warning Decal 6 6 Brake Bypass Decal 18944 Before Exiting Decal 18797 Serial ID...

Page 7: ...perate the machine in daylight or other well lit conditions Keep the machine a safe distance from holes or other irregularities in the ground Never use the machine if you are tired if you have consume...

Page 8: ...your view Slope Operation Remove obstacles such as stones tree branches etc Mow up and down not side to side Never drive the mower on terrain that slopes more than 15 degrees Avoid starting or stoppi...

Page 9: ...s to be parked stored or left unattended lower the deck unless a positive mechanical lock is used Training All drivers should seek and obtain professional and practical instruction Such instruction sh...

Page 10: ...de Maintenance For best results mower blades must be kept sharp Replace bent or damage blades Engage brakes safely raise front of mower SEE WARNING Hold or block blade from turning Loosen blade nut an...

Page 11: ...are low but battery is not accessible remove battery from service The maximum charge rate in amperes should be no more than 1 3 of the battery s reserve capacity minute rating If the terminal voltage...

Page 12: ...uld always use approved fastening equipment and ensure that the machine is well anchored to the towing vehicle The cutting deck should also be lowered to the lowest position and the parking brake enga...

Page 13: ...Engine Oil X Check Belts X X Clean Battery Terminals X X Check Battery X3 Sharpen Replace Mower Blades X X X Check for Loose Fasteners X Parking Brake X X X X Before Each Use Before Storage 8 Hours 25...

Page 14: ...e cutting deck 6 Control Lever Sets the speed of the mower in both the forward and reverse directions and also turns the mower 7 Hydro Bypass Engages transmissions for normal operation and disengages...

Page 15: ...ructions are also included on the right side control panel decal Before starting the vehicle be sure all people are clear of the area Operator must be sitting in the seat Control handles must be in th...

Page 16: ...omponent s is damaged or broken which in this instance would need to be replaced Brake Transmission Bypass Operation Brake Be sure the vehicle is not moving before engaging the brake Only engage the b...

Page 17: ...r before refer to the Operation Controls section of this manual before attempting to operate one for the first time 17 17 Fuel Shut Off Valves The Swisher ZTR2454BS ZTR2454KA are equipped with two shu...

Page 18: ...needed Raise wheels off the ground and place jack stands underneath the vehicle Engage the brakes To see if the brakes are fully engaged spin the rear wheel by hand If the rear wheels spin more than...

Page 19: ...Engine to Deck belt will need to be removed first Replacement Install new belt by placing it around the deck pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure...

Page 20: ...tall new belt by placing it around the hydro pulleys first then around the idler pulleys and engine pulley Refer to routing diagram below The belt will be loose at this time Tightly secure the belt te...

Page 21: ...allow for oil expansion during regular use These are located directly behind the seat and in front of the engine Oil levels in both expansion tanks when oil is cold or at ambient temperature should al...

Page 22: ...WIRING HARNESS 22 22 RIGHT WIRING HARNESS P N 18692...

Page 23: ...23 23 WIRING HARNESS LEFT WIRING HARNESS P N 19852...

Page 24: ...24 24 WIRING HARNESS WIRING HARNESS P N 18806 Kawasaki Engines Only...

Page 25: ...Tube 4 7 18635 Bolt Carriage 5 16 18 x 6 GR5 Full Thrd 4 8 18589 Bolt Hex 1 2 13 x 6 1 4 GR8 ZP 4 9 26X249 Screw 5 16 18 X 3 4 7 10 12165 Nut Two Way Locking 1 2 13 4 11 NB177 Washer Mach 1 2 NR 14 G...

Page 26: ...6 ZY 5 22 18628 Spacer 7 8 OD x 3 8 ID x 1 1 8 PARTS BREAKDOWN Tip Item 43 can be adjusted to limit the speed of the hydrostat if tracking adjustments are needed HYDRO DETAIL Item Part Description Qty...

Page 27: ...eck Height Stop Rod 1 7 9031 Key Stock 1 4 x 1 Under Size Plain Fin 1 31 NB184 Washer 3 4ID x 1 1 4 OD x 10 GA 2 8 18585 Pulley Engine 1 32 NB126 Pin Cotter x 1 Carbon Steel 2 9 18632 Clutch Ogura 1 S...

Page 28: ...PARTS BREAKDOWN 28 28 HANDLE DETAIL Notes Item number 23 two places attaches to item number 8 from Page 26 using item numbers 29 30 BRAKE DETAIL...

Page 29: ...eft Hand Thrd GR2 ZY 2 25 18627 Linkage 5 16 24 x 1 LHT RHT 2 26 NB190 Nut Jam 5 16 24 GR2 ZY 2 27 NB263 Linkage Ball Right Moridge 265615 2 28 18723 Damper AVM ZT 2 29 NB159 Washer Split Lock 5 16 Me...

Page 30: ...INSIDE IDLER DETAIL OUTSIDE IDLER DETAIL Notes Item number 37 four places attaches to item number 26 27 from Page 27 Item number 3 attaches to item number 2 from Page 25 using item numbers 34 35 36 fr...

Page 31: ...Weldment Grass Chute Txt Blk 1 25 18654TK Bracket Grass Chute Mount Txt Blk 1 26 26X249 Screw 5 16 18 x 3 4 2 27 18595 Rod Deck Grass Chute ZP 1 28 166X34 Spring Torsion 1 29 NB117 Nut Push 5 16 ZP 2...

Page 32: ...ZY 6 5 B98 Bearing Blade 6 14 NB596 Bolt Serr Flange 5 16 18 x 3 4 GR5 12 6 9077 Shaft Blade 5 Long Shoulder 1 15 NB170 Nut Serr Flange 5 16 18 Case Hard ZY 12 7 10539TK Blade Driver Txt Blk 3 16 128...

Page 33: ...Holder GA Beverage 1 25 4226 Cable Throttle 1 9 18221 Cap Fuel 2 5 Gallon Carb Sealed 2 26 4226K Knob T for Throttle Cable 1 10 EBAT300 Battery 12V 8U1L 1 27 26X263 Screw 1 4 20 x 1 2 2 11 18698TK Str...

Page 34: ...0 2 5 14430 Bolt HCC 5 8 11 x 8 GR8 ZY 2 11 094618 Cap Hub 2 6 NB595 Nut 2 way Jam Lock 5 8 11 GR A 2 Notes Torque specs for lug nuts number 2 should be set at 40 ft lbs Nut number 10 should not be fa...

Page 35: ...not engaged 2 PTO engaged 3 Weak or dead battery 4 Blown fuse 5 Corroded battery terminals 6 Loose or damaged wiring 7 Faulty ignition switch 8 Faulty solenoid 9 Faulty operator presence switch switc...

Page 36: ...14 Contact an authorized service center 15 Adjust idler replace belt Engine Backfires When Turning Engine OFF 1 Engine throttle control not set at SLOW position for 30 seconds before stopping engine...

Page 37: ...ZTR2454KA ZTR2454KA CA SERIAL NUMBER _______________ ENGINE MODEL NUMBER _______________ TYPE _______________ PART NUMBER WITH PAINT CODE__________________ PART DESCRIPTION____________________________...

Page 38: ...ngaged position SEE PAGE 16 FOR BRAKE OPERATION INSTRUCTIONS Do not wear watch or jewelry Do not wear loose fitting clothes Observe all common safety practices with tools 38 38 Blade Driver Assembly C...

Page 39: ...39 39 NOTES...

Page 40: ...do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today over 65 years later Swisher is still producing innovative lawn and garden and ATV UTV equipment d...

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