Swisher ZT2452 Owner'S Manual Download | Manualshive

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PARTS BREAKDOWN

Center Driver

Outside Driver

28

28

ITEM # PART NO.

DESCRIPTION

1

690444

Pulley

2

1001200

Housing, Jackshaft

3

15x140

Nut

4

13046

Blade

5

15X100

Nut

6

17X165

Washer

7

17X166

Washer, Bellville

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Summary of Contents for ZT2452

Page 1: ...ORPORATE DRIVE P O BOX 67 WARRENSBURG MISSOURI 64093 PHONE 660 747 8183 FAX 660 747 8650 Manufacturing quality lawn care equipment since 1945 Made In The USA CELEBRATING OVER 60 YEARS OF INNOVATION 1945 2007 OBS 14369 Rev 07 351 STARTING SERIAL TN107 297001 ...

Page 2: ... Some states do not allow the limitation of consequential damages or limitations on how long an implied warranty may last so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may have other rights which vary from state to state This is a limited warranty as defined by the Magnuson Moss Act of 1975 1 Engine Warranty All engines utilized o...

Page 3: ... 7 Deck Level 18 Children Safety 8 Parking Brakes 18 18 Slope Operation 8 Deck Belt Replacement 19 19 CUSTOMER Hydro Belt Replacement 21 20 RESPONSIBILITY 10 Seat Adjustment 21 Operator Presence 10 WIRING SCHEMATIC 22 Tires 10 PARTS BREAKDOWN 23 Blade Maintenance 10 TROUBLESHOOTING 33 Battery 10 MOWER IDENTIFICATION 35 V belts 11 REPLACEMENT PARTS 36 Engine 11 Warranty Rights 37 Overall Unit Care ...

Page 4: ...ly followed This machine must only be operated maintained and repaired by persons that are familiar with the machine s special characteristics and who are well versed in safety instructions Accident prevention regulations other general safety regulations occupational safety rules and traffic regulations must be followed without fail Unauthorized modifications to the design of the machine may absol...

Page 5: ...INSTRUCTION DECAL AT THE REAR OF THE UNIT Carefully push the mower off the crate to a safe and level area Check engine oil All engines are filled with oil and tested at the factory Verify oil level and add if necessary before starting engine SEE ENGINE OWNER S MANUAL Check the battery If the battery is put into service after the month year of the date on the battery then it may need to be charged ...

Page 6: ... Flag U S A OD39 Notice Do Not Alter Wiring Decal OD74 Operator Must Be Seated Decal OD73 Flying Debris Decal OD43 No Step Decal OD11 OD45 Warning Decal 6 6 Key PTO Decal 10273 Hydro Release 10280 Throttle Choke Decal 10271 Danger Warning Decal 10276 ...

Page 7: ...l before attempting to operate one for the first time Stop the engine and disconnect the spark plug before cleaning the discharge deck Never take passengers The machine is only intended for use by one person 7 7 Always look around before and during reversing maneuvers Slow down before turning Shut down the mower deck when not mowing Be careful when rounding fixed objects so that the blades do not ...

Page 8: ...e no sudden changes in speed or direction Avoid unnecessary turns on slopes and if it proves necessary turn slowly and gradually downward if possible Watch for holes ruts or bumps On uneven terrain the machine can tip more easily Long grass can hide obstacles Drive slowly and use small movements of the steering controls Do not mow wet grass It is slippery and the tires can loose their grip so that...

Page 9: ...utting means unless a positive mechanical lock is used TRAINING All drivers should seek and obtain professional and practical instruction Such instruction should emphasize the need for care and concentration when working with ride on machines control of a ride on machine sliding on a slope will not be regained by the application of the brake The main reason for loss of control are i insufficient w...

Page 10: ... SPECIFICATIONS section Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage 10 10 Blade Maintenance CAUTION Stop engine and remove ignition key for safety Disconnect spark plug wire Wear heavy thick gloves when holding onto blade Avoid the sharp edge of the blade For best results ...

Page 11: ...ore driving and transporting on public roads If the machine is transported you should always use approved fastening equipment and ensure that the machine is well anchored The cutting deck should also be lowered to the lowest position and the parking brake engaged FRONT 4 10x3 5 5 5 8 Bearing REAR 18 X 9 5 X 8 TIRE SIZE 27 3 ft lbs HYDRO Bolt Torque Pivoting FRONT AXLE Spring Assisted DECK LIFT 15 ...

Page 12: ... Engine Oil X Check Belts X X Clean Battery Terminals X X Check Battery X3 Sharpen Replace Mower Blades X X X Check for Loose Fasteners X Parking Brake X X X X Before Each Use Before Storage 8 Hours 25 Hours 50 Hours 100 Hours Season Check Brake Operation Check Tire Pressure 1 Change more often when operating under a heavy load or in high ambient temperatures 2 Service more often when operating in...

Page 13: ...or stop the engine 6 Deck Lift Handle Used to raise and lower the cutting deck 7 Control Lever Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro Bypass Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit 9 Fuel Tanks Dual 2 0 gal fuel tanks 10 Seat Slide 11 Battery 12 Pivoting Front Axle 13 Di...

Page 14: ...t or stop the engine 6 Deck Lift Handle Used to raise and lower the cutting deck 7 Control Levers Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro Bypass Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit 9 Fuel Tanks Dual 2 0 gal fuel tanks 10 Seat Slide 11 Battery 12 Pivoting Front Axle 13...

Page 15: ... Deck Lift Handle Used to raise and lower the cutting deck 7 Control Levers Sets the speed of the mower in both the forward and reverse directions and also turns the mower 8 Hydro Bypass Engages transmissions for normal operation and disengages transmissions for pushing or pulling the unit 9 Fuel Tanks Dual 2 0 gal fuel tanks 10 Seat Slide 11 Battery 12 Pivoting Front Axle 13 Discharge Chute Left ...

Page 16: ...t grass The average lawn should be cut to 2 during the cool season and to over 3 during the hot months For healthier and better looking lawns mow often and after moderate growth As a rule never cut more than 1 3 of the total grass blade length Correct mowing height can reduce weeds and lawn disease For best performance grass over 6 inches in height should be mowed twice The first cut should be set...

Page 17: ...E BELOW Note The pressure required to operate the mower is very slight Control Handles Neutral Position Slow Forward Fast Forward OPERATION 90 Degree Right Turn 90 Degree Left Turn Slow Reverse 360 Degree Right Turn 360 Degree Left Turn NOTE If you have never used a Zero Turn mower before refer to the Operation Controls section of this manual before attempting to operate one for the first time 17 ...

Page 18: ...ck Leveling 18 18 Parking Brakes The Swisher ZT2352 is equipped with An Automatic Parking Brake system on each control handle When the control handles are in the out most position the parking brakes are on Adjustment for the system is located on the ends of the brake cable at the hydro pan frame Raise the rear wheel off the ground Disengage the hydro to be adjusted with the hydro release handle at...

Page 19: ...top of the deck pulleys Remove belt Removal Install new belt by placing it around the deck pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure the belt tension back to its original position Reinstall the belt covers Reconnect spark plug wire Replacement Front of Unit For replacement belt part number refer to Replacement Parts Quick Reference Chart in this manu...

Page 20: ...eys Removal Install new belt by placing it around the engine pulley and the hydro pulleys Refer to routing diagram below The belt will be loose at this time Tightly secure the belt tension back to its original position Reinstall the belt from the engine to the deck Reconnect wiring to the electric clutch Reconnect spark plug wire Replacement SERVICE ADJUSTMENTS Engine Pulley Idler Pulley For repla...

Page 21: ...of the rear wheels needs to be decreased If the ZT2352 pulls to the right the left wheel will need to decrease speed and if pulling to the left the right wheel will need to decrease speed To decrease the speed in one of the rear wheels turn the bolt item 16 counter clockwise This will limit travel of the handle Ensure after the bolt has been moved that the nuts holding the bolt in place are secure...

Page 22: ...WIRING HARNESS ZT2352 22 22 WARNING When it is necessary to raise the mower for any repair or service use jackstands to provide adequate support DO NOT rely on hydraulic or mechanical jacks ...

Page 23: ...18 ZY NB181 12 Plate Lift Support Left 9936TK 13 Deck Lift Weldment 12838TK 14 Bolt 5 16 18 X 2 1 2 HCC GR5 ZY NB138 15 Cover Handle Front 9941TK 16 Washer SAE Flat 5 16 ZY NB275 Item Description Part 17 Spring DeckLiftHandle 10535 18 Bolt 5 16 18 X3 GR2 ZY NB563 19 Handle HeightAdjust Weldment 9952TK 20 Grip Handle 7826 21 Screw 312 18X 75 26X249 22 Bolt Serr Flange 5 16 18 X1 1 4ZY Gr5 NB253 23 ...

Page 24: ... 25 HCF GR5 ZP NB705 10 5 16 18 X 1 1 4 Serrated Flange Bolt NB253 11 Oil Drain Valve 16000 12 Oil Drain Valve Cap AS123 Part 16915 10264 Not Shown Description Solenoid Assembly Wiring Harness ENGINE ASSEMBLY GAS TANK ASSEMBLY PARTS BREAKDOWN 24 24 13 Fuel Tank AS100 14 Cap 6102NC 15 Grommet AS119 16 Fuel Shut Off Valve AS120 17 Fuel Line Clamp 6FLC 18 1 4 Fuel Line 11782 19 Check Valve 1 4 10265 ...

Page 25: ...t Weldment 12954TK 34 Deck Lift Linkage Bar 12780TK 35 Screw Shoulder 5 16 18 12955 36 Nut 015X88 37 3 32 X 3 4 Cotter Pin NB 597 38 Bolt 1 2 13 X 3 HCC GR5 ZY NB131 Item Description Part 1 Bushing Latch Pin 7839Z 2 Washer SAE Flat 5 16 ZY NB275 3 Nut Nyloc 5 16 18 ZY NB181 4 Bolt 5 16 18 X 1 1 2 HCC GR5 ZY NB505 5 Strap Linkage 12878TK 6 Deck Lift Linkage Assembly 12777TK 7 Shackel Anchor 1 4 W R...

Page 26: ...10546 Bracket Spring Assist 9926TK Bolt Serr Flange 5 16 18 X 1 1 2 Gr5 NB254 Nut Serr Flange 5 16 18 ZY Case Hrd NB170 Bracket Weldment Travel Reduction 11176TK Bolt Serr Flange 5 16 18 X1 1 4ZY Gr5 NB253 Spring Tilt 2335 Deck Lift Weldment 12838TK Frame Pan 9999TK PARTS BREAKDOWN ...

Page 27: ...X034 18 Bracket Hinge 92104TK 19 Rod Deflector 092159Z 20 Push Cap 375 028X23 21 Belt For 50 60 Deck BA116 22 Anti Scalp Roller 3 8 ID AS001 23 BRACKET GAGE WHEEL FRONT 1001272TK PARTS BREAKDOWN 27 27 Item Description Part 24 Nut Hex Flg Ctrlkz 38 16 015X84 25 Bolt Gauge Wheel 094025 26 Hair Pin 031X11 27 Wheel Gauge 092683 28 Bracket Lifter 690078TK 29 Spring 682S 30 Pulley Backside Idler 690549 ...

Page 28: ...PARTS BREAKDOWN Center Driver Outside Driver 28 28 ITEM PART NO DESCRIPTION 1 690444 Pulley 2 1001200 Housing Jackshaft 3 15x140 Nut 4 13046 Blade 5 15X100 Nut 6 17X165 Washer 7 17X166 Washer Bellville ...

Page 29: ... 10538 7 Cable Parking Brake Assy 9976 8 Bolt Serr Flange 1 4 20 X 1 2 GR5 ZY NB109 9 Washer 3 8 Lock External Tooth ZP 13045 10 Screw 3 8 16 x 1 Rolok Unslot HWH Z Wax 13044 11 Hub Wheel Asy 9920TK 12 Screw 312 18X 75 26X249 13 Bracket Gas Tank Mounting 9978TK 14 Pan Hydro Weldment 9935TK 15 Bumper Weldment 9959TK 16 Bolt Serr Flange 5 16 18 X 3 4 Gr 5 NB596 17 Stop Clutch Weldment 9973TK 18 Batt...

Page 30: ...5 10899TK 27 Washer Flat 39 1 14G 17X104 28 Washer SP Bellvl PLN NB607 29 Bolt Serr Flange 5 16 18 X 3 4 Gr 5 NB596 30 Washer USS Flat 5 16 ZY NB556 31 Spring Tapered 3609 32 Nut Hex5 16 24 ZY Grade 2 NB215 33 Washer SAE Flat 5 16 ZY NB275 34 Bolt 5 16 18 X 1 3 4 HCC GR5 ZP NB503 35 Linkage Steering 9 X 1 25 14032TK 36 Pivot Handle 9985TK 37 Bolt Serr Flange 5 16 18X1GR5 ZY 10548 38 Nut Nyloc 5 16...

Page 31: ...8 X 3 4 Gr 5 NB596 9 Bar Deck Stabilizing Zinc Plated 9949 10 Nut Jam Nylok 3 4 16 ZY Gr2 NB122 11 Washer 13 16 X 1 1 4 X 1 8 ZY Mild NB195 12 Bearing Blade B98 13 Pivot Axle Weldment 9994TK 14 Weldment Caster 665TK 15 Tire Wheel Slick 4 10x3 5 5 5 8 3010 16 Spacer Wheel 1 3395 17 Washer 5 8 ID X 1 OD 10 GA ZY NB178 18 Nut Lock Jam 5 8 11 2 Way Grade A NB595 19 Bolt 5 8 11 X 7 HCC GR5 ZY NB624 20 ...

Page 32: ...tch Pin 7839Z 11 Washer SAE Flat 5 16 ZY NB275 Item Description Part 12 Pin Cotter 1 8 X 3 4 ZY Std NB125 13 Washer Fender 5 16 X 1 1 4 OD ZY GR2 NB579 14 Spring Parking Brake 10536 15 Clevis Clutch Cable T44CH 9023 16 Nut Nylock 1 4 20 NB180 17 RH Hydro Eaton W Rsrvr W Tnk Ext 10269 18 Plate Hydro Release 9924TK 19 Washer SP Wave 5 16 X 7 10 X 006 GR2 10544 20 Screw Thread Forming 26X216 21 Screw...

Page 33: ...ain fuel tank refill with fresh gasoline Engine Will Not Turn Over 1 Directional handles not in correct position 2 PTO engaged 3 Weak or dead battery 4 Blown fuse 5 Corroded battery terminals 6 Loose or damaged wiring 7 Faulty ignition switch 8 Faulty solenoid 9 Faulty operator presence switch switches 1 Place handles in the out most position 2 Push PTO switch down 3 Recharge or replace battery 4 ...

Page 34: ... throttle control not set at SLOW position for 30 seconds before stopping engine 1 Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine 34 34 Poor cut uneven 1 Worn bent or loose blade 2 Mower deck not level 3 Buildup of debris under deck 4 Bent deck 5 Faulty Blade driver assembly 1 Replace blade Tighten blade bolt 2 Level deck See section in this manual 3...

Page 35: ...___ MODEL NUMBER _______________ ENGINE MODEL NUMBER _______________ TYPE _______________ PART NUMBER WITH PAINT CODE__________________ PART DESCRIPTION______________________________ Swisherinc com TELEPHONE 1 800 222 8183 FAX 1 660 747 8650 SWISHER MOWER MACHINE CO INC 1602 CORPORATE DRIVE P O BOX 67 WARRENSBURG MO 64093 Mower Identification Use only Swisher replacement parts The replacement of a...

Page 36: ...p AS069 Deck Lift Linkage Assembly 12777 Swisher Part Part Description CAUTION Use extreme care when working on machinery Before performing any maintenance turn off engine allow the unit to cool remove the key Disconnect spark plug wire Set Parking Brake by placing the control handles in the neutral or outward position Do not wear watch or jewelry Do not wear loose fitting clothes Observe all comm...

Page 37: ...ranty rights and responsibilities you should contact the Swisher Mower Service representative at 1 800 222 8183 WARRANTY COMMENCEMENT DATE The warranty period begins on the date the Power Equipment Is purchased LENGTH OF COVERAGE This warranty shall be for a period of two 2 years from the initial date of purchase WHAT IS COVERED Warranted parts include the Liquid fuel line fuel line connectors and...

Page 38: ...er to do his dirty work for him Neighbors noticed his new invention and began asking him to make more Today 60 years later Swisher Mower and Machine Company Inc is still producing innovative lawn and garden and ATV UTV equipment designed to give us all more relaxing in the shade time Swisher products have been featured nationally on television programs such as Regis and Kathie Lee and seen in publ...

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