background image

Operators Manual 

& Parts List

MAJOR

SWIFT ROLLERMOWERS

Three point linkage models:

MJ70-190,  MJ70-240

MJ70-320, MJ70-410, MJ70-550

 

Front mounted models:

MJ70-190FM, MJ70-240FM

MJ70-320FM, MJ70-410FM

Trailed models

MJ70-410T, MJ70-550T

Summary of Contents for MAJOR MJ70-190

Page 1: ...nual Parts List MAJOR SWIFT ROLLERMOWERS Three point linkage models MJ70 190 MJ70 240 MJ70 320 MJ70 410 MJ70 550 Front mounted models MJ70 190FM MJ70 240FM MJ70 320FM MJ70 410FM Trailed models MJ70 41...

Page 2: ...31 0 6389 19585 Email euinfo major equipment com Web www major equipment com Find us on FACEBOOK MAJOR MACHINERY View our channel MAJOREQUIPMENT Disclaimer While every effort has been made in the pro...

Page 3: ...0 410FM WIng flap guards 53 MJ70 410FM Body 54 MJ70 410FM Wing Assembly 55 MJ70 320FM Body 56 MJ70 320FM Wing 57 MJ70 CW SW01 58 MJ70 CW SW20 59 MJ70 410 550T MJ70 410T 550T 60 MJ70 410T 550T Parts Li...

Page 4: ...9 of 2007 Safety Health and Welfare at Work General Application Regulations 2007 Ireland Health Safety at Work etc Act 1974 c 37 UK EN ISO 14121 1 2007 Safety of machinery Principles for risk assessme...

Page 5: ...s booklet and driven by an adequate drive line of the tractor PTO All other use is strictly prohibited Product Identification Machine Serial Numbers If you need to contact MAJOR or your MAJOR dealer f...

Page 6: ...6 50 100 540 10 150 6 12 1390 90 11 5 MJ70 550T 5 6m 18 4 5 50m 18 2 0m 6 6 70 120 540 10 150 8 16 1585 90 15 4 To avoid injury read the manual Check the tightness of the transmission Rotating blade...

Page 7: ...ment and attempt to clean or adjust a machine before components have completely stopped moving Shear bolt protection device in PTO shaft shears the mowing parts are still spinning but the primary PTO...

Page 8: ...nd the wings need to be raised lowered the operator must not leave the tractor Always ensure the PTO has been turned off and the parking brake applied before leaving the tractor cab or carrying out ma...

Page 9: ...MPH TRAILED MODELS MAXIMUM SPEED IS 25 km h If the PTO shaft is too long it should be shortened in the following way Set the machine at a minimum distance from the tractor then brake the tractor and s...

Page 10: ...connection It can be installed either to the front or to the rear of the tractor depending on the model of your machine Key to Main Parts 1 Body 2 Drivetrain cover 3 A Frame 4 Gearbox PTO cover 5 PTO...

Page 11: ...des for wear and damage and replace worn blades with new ones if requried 4 If the blade assembly is removed check the blade mounting ensure the gearbox shaft nut is tight and retained in place by spl...

Page 12: ...until the strap is slack allowing the Machine to produce a uniform finish in varying ground conditions 4 Connect the PTO shaft Check for the length Trailed Models 1 Adjust the tractor hitch pin so tha...

Page 13: ...e PTO stand is flipped down Trailed models only 4 Check PTO shaft is fully engaged on tractor PTO splines 5 Raise the machine by hydraulic control Trailed models only 6 Flip back axle and drawbar ram...

Page 14: ...not have to remove these bolts half of the turn will suffice to allow movement 2 Turn Nut D clockwise to increase the cut height or anti clockwise to decrease the cut height 3 Match the height of the...

Page 15: ...onnected form the tractor before any cleaning lubricating and servicing operations can be carried out Maintenance must be carried out by qualified personnel If emergency operations are required whilst...

Page 16: ...ght adjuster 4x2 single deck models 12x2 winged models Roller Wing pivots 4 Rollers Check the of condition of the roller ends at the end of every season Roller end shaft must be able to rotate freely...

Page 17: ...cant Replace with proper lubricant Excessive grass debris build up around gearbox PTO running too fast Remove grass etc from machine Lower the RPM rate Blade is scalping ground Machine too low Raise m...

Page 18: ...ugh in oil seal area Replace or repair shaft Oil seal installed incorrectly Replace seal Oil seal not sealing in the housing Replace seal or use a sealant on outside diameter of seal Oil level too hig...

Page 19: ...MJ70 Spare Parts Single Deck models MJ70 190 MJ70 240 MJ70 190FM MJ70 240FM www major equipment com 15 080416...

Page 20: ...70 190 General Assembly www major equipment com 16 19 24 53 54 48 22 10 4 56 63 56 70 76 59 75 64 56 63 47 50 26 50 12 11 61 62 61 62 57 81 65 51 78 18 31 60 77 36 39 70 56 63 63 56 14 39 73 13 67 63...

Page 21: ...MJ70 190 Underbody Assembly www major equipment com 17 7 21 29 7 20 66 56 56 63 30 63 56 56 66 37 28 10 68 56 56 63 38 20 21 1 1 35 35 71 63 56 35 9 34 69 56 63 52 63 80 41 41...

Page 22: ...90 Drivetrain and Roller Height Asjuster Assembly www major equipment com 18 82 46 15 42 8 25 43 17 16 67 81 23 25 23 27 46 40 44 2 23 25 23 16 3 2 82 58 45 58 45 81 77 60 33 79 32 55 74 20 72 56 5 6...

Page 23: ...38 SW 240 DF02H REAR DEFLECTOR 1 39 SW 240 LM09 SUPPORT PLATE 4 40 2000CM GBM01 CENTER BOX MOUNT 1 41 111044 DIA 26 30mm INSERT 8 42 12HEX109 1 2F HEX 10 9 18 43 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEA...

Page 24: ...MJ70 240 General Assembly www major equipment com 20 21 24 53 54 48 22 10 3 56 63 56 70 76 59 75 64 56 63 50 47 50 26 12 11 61 62 57 81 65 77 60 33 20 78 51 36 39 63 56 70 63 56 14 39 63 56 67 13 73...

Page 25: ...MJ70 240 Underbody Assembly www major equipment com 21 8 19 29 8 18 66 56 56 63 30 63 56 56 66 37 28 10 68 56 56 63 38 18 19 6 71 52 35 63 56 63 35 6 35 63 56 56 68 34 9 69 56 63 41 41 80...

Page 26: ...vetrain and Roller Height Asjuster Assembly www major equipment com 22 82 46 15 42 7 25 43 17 16 81 23 25 23 27 46 40 44 1 23 25 23 16 17 25 7 15 2 2 1 82 58 45 58 45 67 81 49 77 60 32 79 31 55 74 18...

Page 27: ...38 SW 240 DF02H REAR DEFLECTOR 1 39 SW 240 LM09 SUPPORT PLATE 4 40 2000CM GBM01 CENTER BOX MOUNT 1 41 111044 DIA 26 30mm INSERT 8 42 12HEX109 1 2F HEX 10 9 24 43 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD...

Page 28: ...FM C12 SWIFT A FRAME CAT 1 2 1 11 V600810ENC12RB2 V60 SHEARBOLT OR 1 12 111044 DIA 26 30mm INSERT 10 13 3234 CAT 1 2 TOP LINK PIN 1 14 37 LINCH PIN DIA 6 1 15 AN099 10 LINCH PIN DIA 9 5 2 16 FWM20 M2...

Page 29: ...MGF GA FLAP GUARD 8400 1 2 MJ70 CW SW01 SWIFT CASTOR FRONT 2 3 MJ70 CW SW30 SWIFT CASTOR REAR 2 4 SW 240 BD01 MJ70 240 BODY 1 5 SW 240 LM20 LINKAGE MOUNT FRONT 2 6 909 AF 01 909 A FRAME 2011 1 7 9162...

Page 30: ...MJ70 240 FMGF02 FLAP PIVOT SHAFT 1 2 MJ70 240 FMGF20 FLAP SUPPORT FRONT 2 3 S96 DIA 5 8 x1 1 8 x1 2 COLLAR 2 4 MJ70 240 FMGF03 80mm FLAP GUARD 29 5 MJ70 240 FMGF04 60mm FLAP GUARD 1 www major equipmen...

Page 31: ...CASTOR TOP 1 11 0051300000VR NYLON WASHER 56x31x4 1 12 15x6 00 6 WHEEL 364x151mmx 6 PLY TUBE 1 13 3026DU 30x34x26 FLANGE BUSH 2 14 851 GREASE NIPPLE M8x1 25 STR 2 15 DSW34 DISC SPRING 34x16 3 x2 1 16...

Page 32: ...00000VR NYLON WASHER 56x31x4 1 12 15x6 00 6 WHEEL 364x151mmx 6 PLY TUBE 1 13 3026DU 30x34x26 FLANGE BUSH 2 14 851 GREASE NIPPLE M8x1 25 STR 2 15 DSW34 DISC SPRING 34x16 3 x2 1 16 FWM12 M12 FLAT WASHER...

Page 33: ...2 6 15502 B CAT 1 TOP LINK 2 MJ70 550 Overview Item Part No Description Qty 1 SW 270 BDGA MJ70 270 BODY 1 2 SW 550 WGGA MJ70 550 WING 1 3 SW 550 WGGAH 550 WING LH 1 4 19RM WRAM WING LIFT RAM 2 5 E500...

Page 34: ...ody General Assembly www major equipment com 30 26 91 69 90 58 61 54 65 90 92 55 36 88 31 59 61 61 32 14 18 19 4 73 66 80 66 83 17 84 100 74 66 81 66 41 73 73 21 73 66 66 78 15 87 73 66 82 66 100 73 2...

Page 35: ...MJ70 410 550 Body General Assembly www major equipment com 31 34 7 67 75 16 22 37 38 3 1 73 74 2 28 95 70 96 100 98 102 44 29 62 46 73 66 66 81 13 94 93...

Page 36: ...MJ70 410 550 Body Underbody Assembly www major equipment com 32 12 24 25 43 12 24 76 66 66 73 73 66 66 76 48 36 47 25 73 66 73 63 45 82 10 45 10 45 11 50 99 85 66 73 66 77 66 71 72 79 66 73...

Page 37: ...CV14 GUARD BASE MOUNT 4 8 8400RM HG55 M20 ADJUSTER BLOCK 4 9 8400RM HG65 M20 THREADED ADJUSTER 4 10 MJ70 270 BSCRPR 01 MJ70 270 BODY SCRAPER BAR 2 11 MJ70 270 GBR01 UNDERSIDE TROUGH 1 12 MJ70 270 ROL...

Page 38: ...NUT 4 55 1x412FBZP 1 x4 1 2 FINE BOLT 4 56 5 8F 5 8 FINE NYLOC NUT 12 57 58x214FBZP 5 8 x2 1 4 FINE BOLT 12 58 73 CAT 1 PIN DIA 19x76mm 2 59 81 CAT 2 PIN DIA 25 4x110mm 1 60 851 GREASE NIPPLE M8x1 25...

Page 39: ...0 1 4 CRIMP SWEPT 90 Deg 2 6 EDOW12 1 2 DOWTY WASHER 1 7 EDOW14 1 4 DOWTY WASHER 2 8 EMM12 14 1 2 14 M M CONNECTOR 1 9 EMM14RV 1 4 M M RESTRICTOR DIA 1mm 2 10 EMMMT14 1 4 M M M CONNECTOR 1 11 QRM12 1...

Page 40: ...MJ70 410 Wing General Assembly www major equipment com 36 11 60 59 34 35 50 67 43 54 42 5 42 49 20 17 47 48 22 12 46 62 39 30 30 45 61 29 53 49 8 10 63...

Page 41: ...MJ70 410 Wing Underbody Assembly www major equipment com 37 14 15 23 14 49 42 42 51 27 11 2 2 28 53 42 49 21 15 1 55 26 40 49 42 49 26 1 9 42 56 49 42 42 52 66...

Page 42: ...MJ70 410 Wing Height Adjuster and Transmission www major equipment com 38 38 61 46 25 64 24 41 58 14 57 42 6 7 49 3 18 4 33 46 65 37 36 68 44 19 19 31 67 32 18 16 13 13...

Page 43: ...4 31 12HEX109 1 2F HEX 10 9 12 32 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD 12 9 12 33 190760 GUARD COVER 760 BASE 661 1 34 3 4F 3 4 FINE NYLOC NUT 1 35 34x4FBZP 3 4 x4 FINE BOLT 1 36 5 8F 5 8 FINE NYLO...

Page 44: ...MJ70 550 Wing General Assembly www major equipment com 40 11 61 60 35 36 51 68 44 55 43 5 43 50 21 18 48 49 23 12 62 40 63 30 47 46 8 50 54 10 64...

Page 45: ...MJ70 550 Wing Underbody Assembly www major equipment com 41 14 15 22 14 50 43 43 52 28 11 1 1 29 54 43 50 24 15 2 56 2 27 41 50 50 43 27 9 31 31 43 57 50 43 53 67 47 62...

Page 46: ...MJ70 550 Wing Height Adjuster and Transmission www major equipment com 42 39 62 47 26 65 25 42 59 14 58 43 6 7 50 38 69 20 20 20 34 47 66 45 37 3 4 4 32 68 16 19 33 17 19 16 13 19 17 19 13...

Page 47: ...30mm INSERT 4 32 12HEX109 1 2F HEX 10 9 24 33 12x112FSKS 1 2 x1 1 2 FINE SOCKET HEAD 12 9 24 34 190760 GUARD COVER 760 BASE 661 1 35 3 4F 3 4 FINE NYLOC NUT 1 36 34x4FBZP 3 4 x4 FINE BOLT 1 37 5 8F 5...

Page 48: ...cription Qty 1 19RM WRAM WING LIFT RAM 2 2 320 HOSE A 1 4 x1160mm Str to Block 90 2 3 320 HOSE B 1 4 x2440mm Str to Str 1 4 CRP1400 1 4 CRIMP STRAIGHT 4 5 CRP1490 1 4 CRIMP SWEPT 90 Deg 2 6 EDOW12 1 2...

Page 49: ...ody General Assembly www major equipment com 45 28 15 93 72 92 61 64 57 68 92 94 58 38 90 33 62 64 64 34 74 75 13 12 18 76 69 83 51 102 86 16 81 69 69 76 14 89 48 69 84 76 69 19 76 69 83 69 76 76 69 7...

Page 50: ...MJ70 320 Body General Assembly www major equipment com 46 36 70 78 15 21 41 43 5 3 76 77 4 30 102 42 22 52 97 73 98 73 65 8 73 104 100 95 96...

Page 51: ...MJ70 320 Body Underbody Assembly www major equipment com 47 2 25 26 39 2 25 79 69 69 76 40 76 69 69 79 50 38 15 49 26 76 69 76 66 47 85 1 47 1 47 11 69 87 80 69 69 76 53 101 82 69 76...

Page 52: ...nti_Clk 2 7 725 BLD FR 725 FIXED BLADE Clk 1 8 8400RM CV14 GUARD BASE MOUNT 2 9 8400RM HG55 M20 ADJUSTER BLOCK 4 10 8400RM HG65 M20 THREADED ADJUSTER 4 11 MJ70 320 GBR18 BODY UNDERSIDE TROUGH 1 12 MJ7...

Page 53: ...545 PTO GUARD EXTENDED OVAL 1 57 1UNF 1 FINE NYLOC 1 2 NUT 4 58 1x412FBZP 1 x4 1 2 FINE BOLT 4 59 5 8F 5 8 FINE NYLOC NUT 16 60 58x214FBZP 5 8 x2 1 4 FINE BOLT 16 61 73 CAT 1 PIN DIA 19x76mm 2 62 81...

Page 54: ...MJ70 320 Wing General Assembly and Height Adjuster www major equipment com 50 8 46 45 22 12 23 32 27 24 25 34 50 34 50 35 36 52 26 47 34 14 9 48 33 6 40 37 19 28 47 34 16 49 15 30 44 10 43 31 4 5 37...

Page 55: ...MJ70 320 Wing Underbody Assembly www major equipment com 51 10 11 13 10 37 31 31 38 18 8 2 2 20 40 31 37 31 42 11 37 31 37 29 17 41 17 1 39 31 7 31 37 1 21 21 3 51...

Page 56: ...760 GUARD COVER 760 BASE 661 1 24 3 4F 3 4 FINE NYLOC NUT 1 25 34x4FBZP 3 4 x4 FINE BOLT 1 26 5 8F 5 8 FINE NYLOC NUT 4 27 58x214FBZP 5 8 x2 1 4 FINE BOLT 4 28 851 GREASE NIPPLE M8x1 25 STR 8 29 D2812...

Page 57: ...8 x1 2 COLLAR 2 4 MJ70 240 FMGF03 80mm FLAP GUARD 16 5 MJ70 240 FMGF04 60mm FLAP GUARD 8 Item Part No Description Qty 1 MJ70 320 FMGF03 FLAP PIVOT SHAFT 1 2 S96 DIA 5 8 x1 1 8 x1 2 COLLAR 2 3 MJ70 240...

Page 58: ...270 CV01 MJ70 270 BODY COVER 1 10 V600810ENC12RB2 V60 SHEARBOLT OR 1 11 111044 DIA 26 30mm INSERT 2 12 190 000 545 PTO GUARD EXTENDED OVAL 1 13 81 CAT 2 PIN DIA 25 4x110mm 1 14 9162 CAT 2 PIN DIA 28 5...

Page 59: ...TUBE WING 1 3 MJ70 CW SW01 SWIFT CASTOR FRONT 1 4 SW 410 WGGA MJ70 410 WING 1 5 MJ70 320 FMGF04 GUARD TUBE SUPPORT 1 6 111044 DIA 26 30mm INSERT 2 7 FWM12 M12 FLAT WASHER 1 8 M12 M12 NYLOC NUT 1 9 M1...

Page 60: ...13 MJ70 320 FMGF04 GUARD TUBE SUPPORT 1 14 MJ70 320 FMGF04H GUARD TUBE SUPPORT 1 15 111044 DIA 26 30mm INSERT 2 16 190 000 545 PTO GUARD EXTENDED OVAL 1 17 81 CAT 2 PIN DIA 25 4x110mm 1 18 9162 CAT 2...

Page 61: ...NT 1 4 SW 320FM WGGA MJ70 320 WING 1 5 MJ70 320 FMGF04 GUARD TUBE SUPPORT 1 6 111044 DIA 26 30mm INSERT 2 7 FWM12 M12 FLAT WASHER 1 8 M12 M12 NYLOC NUT 1 9 M12x25SKBH M12x25 SOCKET BUTTON HEAD 10 9 1...

Page 62: ...5 10 RM2 L020 CASTOR TOP 1 11 0051300000VR NYLON WASHER 56x31x4 1 12 15x6 00 6 WHEEL 364x151mmx 6 PLY TUBE 1 13 3026DU 30x34x26 FLANGE BUSH 2 14 851 GREASE NIPPLE M8x1 25 STR 2 15 DSW34 DISC SPRING 34...

Page 63: ...5 10 RM2 L020 CASTOR TOP 1 11 0051300000VR NYLON WASHER 56x31x4 1 12 15x6 00 6 WHEEL 364x151mmx 6 PLY TUBE 1 13 3026DU 30x34x26 FLANGE BUSH 2 14 851 GREASE NIPPLE M8x1 25 STR 2 15 DSW34 DISC SPRING 34...

Page 64: ...MJ70 410T 550T MJ70 Winged Trailed Models www major equipment com 60 14 8 13 11 15 3 19 33 24 13 34 20 33 24 36 11 34 30 8 10 29 18 12 22 17 34 24 33 9 33 34 16 27 25 1 12 14...

Page 65: ...RAM 4 17 1F 1 FINE NYLOC NUT 2 18 1x5FBZP 1 x5 FINE BOLT 2 19 26120012 DIA 650x320mm WHEEL 2 20 37 LINCH PIN DIA 6 1 21 BRS BRAKE RAM 2 22 FW1 DIA 1 FLAT WASHER 6 23 FWM12 M12 FLAT WASHER 6 24 FWM20...

Page 66: ...550mm Str to Str 2 17 MJ70T HOSE B 1 4 x 500mm Str to Str 1 18 MJ70T HOSE C 1 4 x 860mm Str to Block 90 2 19 MJ70T HOSE D 1 4 x 560mm Str to Block 90 2 20 MJ70T HOSE E 1 4 x 530mm Str to Block 90 1 21...

Page 67: ...TARAM TRAILED AXLE RAM 4 13 MJ70T HOSE A 1 4 x2550mm Str to Str 2 14 MJ70T HOSE B 1 4 x500mm Str to Str 1 15 MJ70T HOSE C 1 4 x860mm Str to Block 90 2 16 MJ70T HOSE D 1 4 x560mm Str to Block 90 2 17...

Page 68: ...5 Clk 2 2 BLDB 294 25 FXD BLADE BACK 294 CTR 25 deg 1 3 BLDB 315 25 BLADE BACK 315 CTR 25 deg 1 4 DF BMP J205 G BOX BLADE MOUNT 1 5 BLD 25025H WSR4 4xDIA 26 BLADE WASHER 4 6 12T BBS BLADE BACK SPACER...

Page 69: ...00 00 CROWN WHEEL Z23 M5 3 1 8 T4A 2 8 5 1 00029 SNAP RING 40 UNI7435 1 9 T27 8 8 0 9 00026 BEARING 30207 2 10 T27 5 0 267 7100 00 SPACER 1 11 T27 6 0 267 2209 00 SHAFT 1 3 8 1 12 T4A 5 0 248 7500 00...

Page 70: ...LF135 19 8 4 1 00993 Parallel Key B 10x8x30 1 14 M10x20SZP 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2 00030 Snap Ring 80x82 5x2 5 1 16 LF135 3 8 5 3 00955 Snap Ring SB 81 1 17 8 5 2 01358 8 5 2...

Page 71: ...sher LF135 2 1 13 8 4 1 00993 8 4 1 00993 Parallel Key LF135 19 1 14 8 1 1 00054 8 1 1 00054 Bolts M10x20 4 15 8 5 2 00030 8 5 2 00030 Snap Ring LF135 6 1 16 8 5 2 00955 8 5 2 00955 Snap Ring LF135 3...

Page 72: ...8x1 6 DIN128B 4 10 338000080R CIRCLIP INTERNAL 80x2 50 DIN472 2 11 339001040R CIRCLIP EXTERNAL 40x2 50 DIN471 2 THICK 2 12 354101035R BALL BEARING 35x72x17 6207 1 13 354101040DR BALL BEARING 40x80x18...

Page 73: ...manship or parts with the exception of components not of MAJOR S manufacture or design i e hydraulic components universally jointed shafts chains and tyres etc which are subject to the original manufa...

Page 74: ...s Co Mayo Ireland Tel 353 0 9496 30572 UK OFFICE Major Equipment Ltd Major Ind Estate Heysham Lancs LA3 3JJ UK Tel 44 0 1524 850501 Netherlands Germany OFFICE Major Equipment Intl Ltd Postbus 29 NL 77...

Reviews: