Swegon CoolDX Series Installation And Maintenance Instructions Manual Download Page 4

GB.COOLDX.IN.E.130821

We reserve the right to alter specifications.

4     www.swegon.com

1.2 Basic function diagram

Operation

There are two refrigerant circuits in the cooling unit. The 
circuits are separate from one another.
Each circuit is equipped with a finned condenser, a finned 
evaporator and a compressor.
The two compressors have different capacity, which ena-
bles control in 3 steps.
The gaseous refrigerant is compressed by compressors M1 
and M2 and from there moves on to condenser COND, 
where it is chilled by the extract air and is condensed to 
liquid form. 
The pressure and the temperature decrease as the refri-
gerant in fluid form flows through expansion valves VET1 

COND Condenser
VSH1 Overpressure protect. (not COOL DX Top)
VSH2 Overpressure protect. (not COOL DX Top)
B1-1

High pressure sensor

B2-1

Low pressure sensor

B1-2

High pressure sensor

B2-2

Low pressure sensor

BP1-2 Alarm pressure switch for high pressure
BP2-2 Alarm pressure switch for high pressure
M1

Compressor

M2

Compressor

M3

Compressor (size 80 cap.var. 3 only)

VSL1

Underpressure prot. (not COOL DX Top)

VSL2

Underpressure prot. (not COOL DX Top)

EVAP

Evaporator

VET1

Expansion valve with thermostat

VET2

Expansion valve with thermostat

IPL1

Sight glass, refrigerant circuit 1

IPL2

Sight glass, refrigerant circuit 2

FD1

Filter drier

FD2

Filter drier

and VET2.
From the expansion valves the refrigerant moves on to 
evaporator EVAP, where the refrigerant evaporates and 
chills the outdoor air. 
From evaporator EVAP, the evaporated refrigerant is con-
veyed further to the suction side of the compressors where 
it is again compressed. 

Control

The cooling capacity is regulated in three binary steps by 
having one or two compressors in operation.

The cooling compressors are controlled from the GOLD 
unit via relays on the IQnomic Plus module mounted in the 
COOL DX/COOL DX Top.

Step 1:

 When cooling is needed, Compressor M1 is start-

ed.

Step 2:

 If more cooling is needed, Compressor M2 starts 

and at the same time Compressor M1 stops. An adjust-
able time delay (a step duration of 300 seconds) ensures 
that Compressor M2 will not start until Compressor M1 is 
operating at full capacity.

Step 3:

 If even more cooling is needed, Compressor M1 is 

restarted and is run at the same time as Compressor M2. 
This third cooling step is also delayed by a preset time de-
lay setting. In addition, the restarting time (300 seconds) 
for Compressor M1 shall have expired.
If less cooling is needed and the compressors are subse-
quently switched out step-by-step, there will be no delay 
between compressors.  The restarting time (300 seconds) 
for Compressor M1 shall have expired to enable it to start 
again in Step 1 after it has been operated in Step 3.
If any compressor is stopped, the restarting time must 
expire before a restart can take place. The restart time is 
calculated from one start to the next start.
Low/high pressure sensors B1/B2 measure the pressure 
conditions in the system and transmit readings to the 
control system to ensure that these are within stipulated 
limits.
If the pressure in the cooling circuit becomes too low, or 
if the pressure in the condenser circuit becomes too high, 
the compressor is stopped and the text PRESSURE LIMIT-
ING is displayed alternately in the hand-held micro termi-
nal of the GOLD air handling unit.
When the restart time has expired, the compressors will try 
to restart.
If the pressure increases more, high pressure switches 
BP1-2 and BP2-2 will trip and stop the GOLD unit and the 
COOL DX cooling unit.
Alarms 164 and 165 will be displayed in the hand-held 
micro terminal of the GOLD unit.
Pressure switches BP1-2 and BP2-2 can be manually reset 
by pressing a button under each protective sock on the 
upper side of the pressure switch. This can be done with-
out removing the protective sock.

COND

VSH2

M1

M2

VSL2

VSL1

EVAP

VET1

VET2

IPL1

IPL2

FD1

FD2

B2-2

HP

B1-2

LP

HP

B2-1

HP

B1-1

LP

HP

BP2-2

BP1-2

VSH1

M3

Summary of Contents for CoolDX Series

Page 1: ...GB COOLDX IN E 130821 COOL DX version E COOL DX Top version D COOLING UNIT Installation and Maintenance Instructions Sizes 05 80 The document was originally written in Swedish COOL DX COOL DX Top...

Page 2: ...To connect the communication cable 16 4 2 1 COOL DX 16 4 2 2 COOL DX Top 16 5 Commissioning 17 5 1 Preparations 17 5 1 1 Before initial start up 17 5 1 2 Starting up 17 5 1 3 Pressure sensors 17 5 1...

Page 3: ...ent sys tem defined by ISO 14001 1 GENERAL SURVEY 1 1 General Cooling unit COOL DX COOL DX Top Cooling unit COOL DX COOL DX Top is a complete coo ling unit for comfort cooling in air handling systems...

Page 4: ...1 When cooling is needed Compressor M1 is start ed Step 2 If more cooling is needed Compressor M2 starts and at the same time Compressor M1 stops An adjust able time delay a step duration of 300 seco...

Page 5: ...ould occur Practically the whole area inside the cooling unit is a risk area For particulars on how to deal with leakage see Sec tion 7 2 Type R 410A refrigerant is used Warning COOL DX The inspection...

Page 6: ...the base frame of the cooling unit if the unit is not delivered on a pallet See sketch 3 1 3 Lifting eye bolts not COOL DX Top The COOL DX Top can be lifted using the four lifting eye bolts located in...

Page 7: ...dimensions and capacities of the COOL DX are desig ned for connection to size 08 80 GOLD air handling units For a list of the cooling unit sizes and capacities that match a given size of GOLD unit se...

Page 8: ...s are matched to one another and also provide space for a water trap if required for connection at the lower section right hand version COOL DX sizes 12 40 The GOLD air handling unit and the cooling u...

Page 9: ...t by means of the screws supplied pre fitted rivet nuts and 2 expansion locking devices See figure Secure the cooling unit to the air handling unit from the air handling unit s inspection door It may...

Page 10: ...t from within the unit via the inspection cover see Illustration 3 Alternative 2 The cooling unit is secured to the back edge of the GOLD unit within the casing see Illustration 2 This requires remova...

Page 11: ...ng strips are factory fitted to the unit Dock the cooling unit directly to the GOLD air handling unit by means of the supplied bolts 4 bolts pre fitted rivet nuts see illustration You may need to remo...

Page 12: ...Disconnection of the tubes could damage the nipples on the pressure sensor N B There are other variants besides those shown in the sketch See Section 3 3 Docking Configurations COOL DX Run and secure...

Page 13: ...g unit see illustration The dimensions and capacity of the COOL DX Top cooling unit are designed for connection to the size 04 12 GOLD RX Top air handling units For a list of the capacity sizes of coo...

Page 14: ...D unit to felicitate correct positioning during installation See illus tration Dismantle the service hatch When you ve dismantled the service hatch remove and discard the cover plate located inside th...

Page 15: ...itch see the illustration The wiring terminal for incoming earth is situated right next to the safety switch See section 10 Technical data Factory fit ted cables The power supply is con nected here Sa...

Page 16: ...the cable to control unit See sketch Push aside part of the cable gland to insert the com munication cable through it Connect the cable to an optional bus connection on the control unit Adjust the le...

Page 17: ...ne for high pressure If the operating pressure in any of the circuits exceeds or drops below a limit value the relevant compressor is switched off The text COOL DX PRESSURE LIMITING is displayed in th...

Page 18: ...ome other way becomes superheated in the atmosphere poisonous gases can form Important Charging with refrigerant must be carried out according to the recommendations of the refrigerant producer Avoid...

Page 19: ...ow airflow across the condensor Excessively high exhaust air temperature The high pressure sensor is defective Check the airflow Check the exhaust air temperature Check replace Significant freezing on...

Page 20: ...hen the unit is at its final location There are sockets for the adjustable support feet 50 50 21 K 1 M 1 COOL DX 20 30 40 60 80 1 End connection panel optional 2 For the locations of the duct connecti...

Page 21: ...1 2 3 3 9 4 1 5 0 1 5 1 6 2 0 56 2 66 7 97 5 11 8 17 1 26 3 4 50 5 00 6 00 5 50 5 20 7 50 3 ph 400 V 40 A 3 ph 400 V 50 A 3 ph 400 V 80 A 708 779 852 31 31 31 80 1 2 3 5 2 6 0 7 0 2 0 2 4 2 8 67 0 96...

Page 22: ...Size 08 capacity variant 1 8 7 4 6 1 2 5 Size 60 all capacity variants and size 80 capacity variants 1 and 2 3 1 3 4 9 7 5 6 8 1 IQnomic Plus Control unit 2 Control circuit fuse 3 Safety fuses Compre...

Page 23: ...5 6 9 10 3 11 2 COOL DX Top Size 05 all capacity variants size 08 capacity variant 1 1 Transformer 2 IQnomic Plus Control unit 3 Contactor with auxiliary contact for Compressor 1 4 Contactor with aux...

Page 24: ...X1 B5 PE 2 1 2 KM2 1 4 3 4 B5 4 A1 A2 KM2 1 2 1 7 3 4 1 7 5 6 1 7 14 13 1 8 22 21 1 3 2 br bl blue 43 44 20 4G1 5 mm W2 19 13 1 14 13 14 KM2 1 4 13 11 1 12 11 blue br bl blue br 0 1 00 12 11 13 14 KM1...

Page 25: ...KM1 1 3 11 12 2 A1 A2 KM2 1 2 1 6 3 4 1 7 5 6 1 7 14 13 1 8 22 21 1 3 4 1 2 KM2 1 4 3 4 5 6 1 2 3 4 5 6 QM2 1 8 I I I W V U PE M2 3 M PE 2 13 14 QM2 1 6 13 14 13 14 KM2 1 4 19 20 1 3 43 44 26 33 34 28...

Page 26: ...13 14 13 14 KM2 1 4 19 20 43 44 10 00 11 12 11 1 13 14 13 1 19 20 B5 B5 W1 W2 T1 400 415V 230V 01 PE 3 1 2 3 4 5 6 QM1 1 6 I I I 13 14 QM1 1 5 1 2 3 4 5 6 QF1 I I I A1 A2 KM1 1 2 1 5 3 4 1 6 5 6 1 6...

Page 27: ...5 B5 W1 W2 T1 400 415V 230V 01 PE 3 1 2 3 4 5 6 QM1 1 7 I I I 13 14 QM1 1 6 1 2 3 4 5 6 QF1 I I I A1 A2 KM1 1 2 1 6 3 4 1 6 5 6 1 6 14 13 1 7 22 21 1 2 2 A1 A2 KM2 1 2 1 8 3 4 1 8 5 6 1 8 22 21 1 3 14...

Page 28: ...0 03 X1 R1 R2 00 X1 04 X1 00 X1 21 22 KM1 1 2 21 22 KM2 1 3 10 10 grey black brown grey black brown black brown black brown black brown black brown R3 00 X1 05 X1 21 22 KM3 1 3 10 A1 A2 KM2 1 2 1 7 3...

Page 29: ...eparator Rx Crankcase heater BP1 P BP2 P EIA 485 24V supply BLACK GREEN WHITE B1 1 P BLACK GREEN WHITE B2 1 P BLACK GREEN WHITE B1 2 P BLACK GREEN WHITE B2 2 P L1 L2 11 12 2 4 13 14 19 20 43 44 26 33...

Page 30: ...all capacity variants BP1 P BP2 P EIA 485 24V supply BLACK GREEN WHITE B1 1 P BLACK GREEN WHITE B2 1 P BLACK GREEN WHITE B1 2 P BLACK GREEN WHITE B2 2 P L1 L2 11 12 2 4 13 14 19 20 43 44 26 33 34 28 3...

Page 31: ...s Inspection measure Approved Done Remarks Installation according to instructions Condensate drain correctly connected water trap filled with water The supply air filter in the GOLD unit has been move...

Page 32: ...Prot motor switch Compressor 2 8 5 A 12 1 D10 8 5 A 12 2 D16 14 4 A 20 1 D10 13 0 A 20 2 D16 14 4 A 20 3 D16 18 0 A 30 1 D16 14 4 A Prot motor switch Compressor 1 30 2 13 0 A Prot motor switch Compre...

Page 33: ...com 33 COOL DX Top Inspection COOL DX Top size Factory preset value Checked value Safety switch Compressor 1 Safety switch Compressor 2 05 1 D8 D13 05 2 D8 D13 08 1 D8 D13 Safety switch Compressor 1...

Page 34: ...ctory preset value Checked value IQnomic Function selector switch 1 05 1 2 IQnomic Function selector switch 2 1 05 2 2 2 08 1 2 1 08 2 2 2 12 1 2 1 12 2 2 2 20 1 2 1 20 2 2 2 20 3 2 3 30 1 2 1 30 2 2...

Reviews: