Swegon CoolDX Series Installation And Maintenance Instructions Manual Download Page 17

GB.COOLDX.IN.E.130821

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5  

COMMISSIONING

5.1 Preparations

5.1.1 Before initial start up

•   The power supply must be connected.
•   The communication cable to the GOLD air handling    

 

unit should be connected to one of the connections   

 

marked Internal EIA-485.

• 

Check that all the safety switches and motor protection 

switches are switched on.

• 

Check that the function selector switch on the IQnomic Plus 

module is set as described in Section 13. Commissioning 
Record.

The control system of the GOLD has a pre-programmed factory 
setting, which makes the cooling unit ready to use after basic 
settings have been entered. The COOL DX function should be 
activated. See the Operation and Maintenance Instructions for 
the GOLD dealing with managing the menus in the hand-held 
micro terminal.

5.1.2 Starting up

•   Check that light-emitting diode L2 on the IQnomic    

Plus module steadily shines (24 V supply), and that  

 

light-emitting diode L1 is flashing (communication).  

•   Check in the hand-held micro terminal of the GOLD   

unit that Auto Operation has been selected  as the air    
handling unit’s cooling function (under Operation  

 

Mode), and that COOL DX Economy or COOL DX Comfort

1)

 

has been selected under Cooling Regulation.

•   Go to the Manual Test Menu in the hand-held micro   

terminal of the GOLD unit. See the Operation and  

 

Maintenance Instructions for the GOLD unit.   

 

Navigate to COOL DX.

• 

Check: Start one compressor at a time. If any compressor 

doesn’t start, an alarm will be initiated. The direction of rotation 
in the COOL DX compressors is important, see Section 5.1.4 
Phase sequence guard. 

•   Set the compressors to 0 (stop).
•   Go back to the main menu.
•   COOL DX is now ready for operation and will start when  

there is a cooling load. 

1)

 not the COOL DX Top

5.1.3  Pressure Sensor

The cooling unit has two in-service pressure switches in each 
cooling circuit, one for low pressure and one for high pressure.
If the operating pressure, in any of the circuits, exceeds or drops 
below a limit value, the relevant compressor is switched off. The 
text COOL DX PRESSURE LIMITING is displayed in the hand-held 
terminal until the pressure comes within the limit values again.
The compressor is permitted to restart when the restart delay has 
expired.
Pressure sensor settings:

Value

Setting 
range

Factory set-
ting

Compressor 1  

Low pressure limitation 

1-10 bar 

4,0 bar   

Low pressure alarm limit 

1-10 bar 

3.0 bar   

High pressure limitation 

25-50 bar 

39,0 bar   

High pressure alarm limit 

25-50 bar 

40,5 bar 

Compressor 2  

Low pressure limitation 

1-10 bar 

4,0 bar   

Low pressure alarm limit 

1-10 bar 

3.0 bar   

High pressure limitation 

25-50 bar 

39,0 bar   

High pressure alarm limit 

25-50 bar 

40,5 bar 

5.1.4 Phase-sequence monitor

The COOL DX/COOL DX Top is equipped with phase se-
quence guard for compressors (not applicable to sizes 05 
and 08, capacity variant 1).
The phase sequence monitor for capacity variant 2 is in-
stalled in the electrical equipment cubicle, see illustration.
Alarm no. 171 is initiated if the phase sequence is faulty. 

5.1.5 Remedial action if wrong phase sequence

      Warning

May only be carried out by an authorised electrician or 
trained service personnel. 

•   Stop the COOL DX/COOL DX Top by selecting SHUT OFF in the  

 

menu SETTINGS.

•   Set the safety switch to position OFF on the 

COOL DX/COOL  

 

DX Top.

•   Isolate the power supply to the 

COOL DX/COOL DX Top.

Important

Check that the incoming power supply to the 

COOL DX/

COOL DX Top

 is isolated by measuring.

•  

Transpose the two phase wires on the incoming power  

 

supply cable in order to obtain correct phase sequence  

 

(direction of rotation).

•   Reconnect on power supply to the 

COOL DX/COOL DX Top.

•   Set the safety isolating switch to the ON position.
•   Start the 

COOL DX/COOL DX Top as described in Section  

 

5.1.2 Starting up.

6  

ALARMS

For a description of the alarms, see the Operation and Mainte-
nance Instructions for the GOLD.

The phase sequence is correct when LED 1 is lit.
The voltage is connected when LED 2 is lit.

1

PS

C

DPA51 3-Phase monitoring relay

1

2

Summary of Contents for CoolDX Series

Page 1: ...GB COOLDX IN E 130821 COOL DX version E COOL DX Top version D COOLING UNIT Installation and Maintenance Instructions Sizes 05 80 The document was originally written in Swedish COOL DX COOL DX Top...

Page 2: ...To connect the communication cable 16 4 2 1 COOL DX 16 4 2 2 COOL DX Top 16 5 Commissioning 17 5 1 Preparations 17 5 1 1 Before initial start up 17 5 1 2 Starting up 17 5 1 3 Pressure sensors 17 5 1...

Page 3: ...ent sys tem defined by ISO 14001 1 GENERAL SURVEY 1 1 General Cooling unit COOL DX COOL DX Top Cooling unit COOL DX COOL DX Top is a complete coo ling unit for comfort cooling in air handling systems...

Page 4: ...1 When cooling is needed Compressor M1 is start ed Step 2 If more cooling is needed Compressor M2 starts and at the same time Compressor M1 stops An adjust able time delay a step duration of 300 seco...

Page 5: ...ould occur Practically the whole area inside the cooling unit is a risk area For particulars on how to deal with leakage see Sec tion 7 2 Type R 410A refrigerant is used Warning COOL DX The inspection...

Page 6: ...the base frame of the cooling unit if the unit is not delivered on a pallet See sketch 3 1 3 Lifting eye bolts not COOL DX Top The COOL DX Top can be lifted using the four lifting eye bolts located in...

Page 7: ...dimensions and capacities of the COOL DX are desig ned for connection to size 08 80 GOLD air handling units For a list of the cooling unit sizes and capacities that match a given size of GOLD unit se...

Page 8: ...s are matched to one another and also provide space for a water trap if required for connection at the lower section right hand version COOL DX sizes 12 40 The GOLD air handling unit and the cooling u...

Page 9: ...t by means of the screws supplied pre fitted rivet nuts and 2 expansion locking devices See figure Secure the cooling unit to the air handling unit from the air handling unit s inspection door It may...

Page 10: ...t from within the unit via the inspection cover see Illustration 3 Alternative 2 The cooling unit is secured to the back edge of the GOLD unit within the casing see Illustration 2 This requires remova...

Page 11: ...ng strips are factory fitted to the unit Dock the cooling unit directly to the GOLD air handling unit by means of the supplied bolts 4 bolts pre fitted rivet nuts see illustration You may need to remo...

Page 12: ...Disconnection of the tubes could damage the nipples on the pressure sensor N B There are other variants besides those shown in the sketch See Section 3 3 Docking Configurations COOL DX Run and secure...

Page 13: ...g unit see illustration The dimensions and capacity of the COOL DX Top cooling unit are designed for connection to the size 04 12 GOLD RX Top air handling units For a list of the capacity sizes of coo...

Page 14: ...D unit to felicitate correct positioning during installation See illus tration Dismantle the service hatch When you ve dismantled the service hatch remove and discard the cover plate located inside th...

Page 15: ...itch see the illustration The wiring terminal for incoming earth is situated right next to the safety switch See section 10 Technical data Factory fit ted cables The power supply is con nected here Sa...

Page 16: ...the cable to control unit See sketch Push aside part of the cable gland to insert the com munication cable through it Connect the cable to an optional bus connection on the control unit Adjust the le...

Page 17: ...ne for high pressure If the operating pressure in any of the circuits exceeds or drops below a limit value the relevant compressor is switched off The text COOL DX PRESSURE LIMITING is displayed in th...

Page 18: ...ome other way becomes superheated in the atmosphere poisonous gases can form Important Charging with refrigerant must be carried out according to the recommendations of the refrigerant producer Avoid...

Page 19: ...ow airflow across the condensor Excessively high exhaust air temperature The high pressure sensor is defective Check the airflow Check the exhaust air temperature Check replace Significant freezing on...

Page 20: ...hen the unit is at its final location There are sockets for the adjustable support feet 50 50 21 K 1 M 1 COOL DX 20 30 40 60 80 1 End connection panel optional 2 For the locations of the duct connecti...

Page 21: ...1 2 3 3 9 4 1 5 0 1 5 1 6 2 0 56 2 66 7 97 5 11 8 17 1 26 3 4 50 5 00 6 00 5 50 5 20 7 50 3 ph 400 V 40 A 3 ph 400 V 50 A 3 ph 400 V 80 A 708 779 852 31 31 31 80 1 2 3 5 2 6 0 7 0 2 0 2 4 2 8 67 0 96...

Page 22: ...Size 08 capacity variant 1 8 7 4 6 1 2 5 Size 60 all capacity variants and size 80 capacity variants 1 and 2 3 1 3 4 9 7 5 6 8 1 IQnomic Plus Control unit 2 Control circuit fuse 3 Safety fuses Compre...

Page 23: ...5 6 9 10 3 11 2 COOL DX Top Size 05 all capacity variants size 08 capacity variant 1 1 Transformer 2 IQnomic Plus Control unit 3 Contactor with auxiliary contact for Compressor 1 4 Contactor with aux...

Page 24: ...X1 B5 PE 2 1 2 KM2 1 4 3 4 B5 4 A1 A2 KM2 1 2 1 7 3 4 1 7 5 6 1 7 14 13 1 8 22 21 1 3 2 br bl blue 43 44 20 4G1 5 mm W2 19 13 1 14 13 14 KM2 1 4 13 11 1 12 11 blue br bl blue br 0 1 00 12 11 13 14 KM1...

Page 25: ...KM1 1 3 11 12 2 A1 A2 KM2 1 2 1 6 3 4 1 7 5 6 1 7 14 13 1 8 22 21 1 3 4 1 2 KM2 1 4 3 4 5 6 1 2 3 4 5 6 QM2 1 8 I I I W V U PE M2 3 M PE 2 13 14 QM2 1 6 13 14 13 14 KM2 1 4 19 20 1 3 43 44 26 33 34 28...

Page 26: ...13 14 13 14 KM2 1 4 19 20 43 44 10 00 11 12 11 1 13 14 13 1 19 20 B5 B5 W1 W2 T1 400 415V 230V 01 PE 3 1 2 3 4 5 6 QM1 1 6 I I I 13 14 QM1 1 5 1 2 3 4 5 6 QF1 I I I A1 A2 KM1 1 2 1 5 3 4 1 6 5 6 1 6...

Page 27: ...5 B5 W1 W2 T1 400 415V 230V 01 PE 3 1 2 3 4 5 6 QM1 1 7 I I I 13 14 QM1 1 6 1 2 3 4 5 6 QF1 I I I A1 A2 KM1 1 2 1 6 3 4 1 6 5 6 1 6 14 13 1 7 22 21 1 2 2 A1 A2 KM2 1 2 1 8 3 4 1 8 5 6 1 8 22 21 1 3 14...

Page 28: ...0 03 X1 R1 R2 00 X1 04 X1 00 X1 21 22 KM1 1 2 21 22 KM2 1 3 10 10 grey black brown grey black brown black brown black brown black brown black brown R3 00 X1 05 X1 21 22 KM3 1 3 10 A1 A2 KM2 1 2 1 7 3...

Page 29: ...eparator Rx Crankcase heater BP1 P BP2 P EIA 485 24V supply BLACK GREEN WHITE B1 1 P BLACK GREEN WHITE B2 1 P BLACK GREEN WHITE B1 2 P BLACK GREEN WHITE B2 2 P L1 L2 11 12 2 4 13 14 19 20 43 44 26 33...

Page 30: ...all capacity variants BP1 P BP2 P EIA 485 24V supply BLACK GREEN WHITE B1 1 P BLACK GREEN WHITE B2 1 P BLACK GREEN WHITE B1 2 P BLACK GREEN WHITE B2 2 P L1 L2 11 12 2 4 13 14 19 20 43 44 26 33 34 28 3...

Page 31: ...s Inspection measure Approved Done Remarks Installation according to instructions Condensate drain correctly connected water trap filled with water The supply air filter in the GOLD unit has been move...

Page 32: ...Prot motor switch Compressor 2 8 5 A 12 1 D10 8 5 A 12 2 D16 14 4 A 20 1 D10 13 0 A 20 2 D16 14 4 A 20 3 D16 18 0 A 30 1 D16 14 4 A Prot motor switch Compressor 1 30 2 13 0 A Prot motor switch Compre...

Page 33: ...com 33 COOL DX Top Inspection COOL DX Top size Factory preset value Checked value Safety switch Compressor 1 Safety switch Compressor 2 05 1 D8 D13 05 2 D8 D13 08 1 D8 D13 Safety switch Compressor 1...

Page 34: ...ctory preset value Checked value IQnomic Function selector switch 1 05 1 2 IQnomic Function selector switch 2 1 05 2 2 2 08 1 2 1 08 2 2 2 12 1 2 1 12 2 2 2 20 1 2 1 20 2 2 2 20 3 2 3 30 1 2 1 30 2 2...

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